Toyota Land Cruiser Prado (diesel) 1996-2002-manual repair, maintenance and operation of the vehicle.
The guide describes the models of cars Land Cruiser Prado 1996-2002 years of manufacture and fitted with diesel engines.
The book contains a detailed description of the step-by-step procedures and instructions, works for the maintenance and repair of cars Toyota LAND CRUISER PRADO. These cars are diesel engine 1KZ-TE models with 3.0 liter with Turbo supercharged and electronically controlled. Manual contains information necessary for repairs and adjustments of components of an electronic engine management (EFI), there are instructions on how to use a self diagnosis systems automatic gearbox (automatic transmission) and ABS also provided recommendations for adjustment and repair of mechanical and automatic transmissions (MANUAL TRANSMISSION), basic brake components (including ABS), anti-buksovočnoj car system (TRC) and the system of exchange rate stability (VSC), steering and suspension Toyota Land Cruiser Prado. There is in this book also detailed wiring diagrams wiring Prado.




Content:

Instruction manual Toyota Land Cruiser Prado
3 identification
Technical specifications of the engine, the ustanavlivavšegosâ Land Cruiser Prado 3
Abbreviations and symbols 3
General instructions for repair 3
Instruction manual 4
Instrumentation and controls 4
Lock the doors 5
Power window 7
Warning lights on the car 8
Correction system headlight 9
Hood and door zadka 9
Hatch filler 9
Adjusting the seat 9
Heating system front seats 11
Adjusting the steering wheel 11
Office of the mirrors 11
Switch heated mirrors 12
Switch wiper and washer 12
Luke 12
Switch control cruise control " 13
Office of heater and air conditioner 13
Cassette-the main points of operation 16
Radio 17
The recorder 17
CD player 17
Watches 18
Auxiliary measuring devices 18
Anti-lock braking system (ABS) 19
Driving a car with automatic transmission 20
Features of transmission 4WD models and general guidelines for selecting modes of motion 21
Rear differential lock 22
Traction control system 22
Vehicle stability system 22
Tips for driving in different conditions 23
Towing 23
Start engine 23
Removal of air and condensate from the fuel system 23
If the engine does not start 24
Start using the extra battery 24
Stopping the engine 24
Engine trouble while driving 24
Engine stalling while driving 24
Overheated engine 24
Replacement wheels 24
Checking tire pressure and condition 25
Replacement tires 26
Features of operation of aluminum disks 26
Replacement wheels 26
Signs of wear of brake linings 26
Checking and replacing fuses and fusible inserts 26
Maintenance Toyota Land Cruiser Prado 28
28 maintenance intervals
Engine oil and filter 28
Checking and replacing the coolant 29
Checking and cleaning the air filter 30
Check the status of the battery 30
Check the drive belt mounted units 30
Check and adjust the angle of injection of 31
Checking the pressure end of compression stroke 31
Checking idling speed and maximum speed at idle 32
Checking the system to increase the speed of idling 32
Check the throttle control system (model release before August 2000) 32
Checking the fluid level clutch and brake system 33
Checking and replacing oil in the ILAC 33
Checking the working fluid in the automatic transmission 33
Changing the filter in the automatic transmission 33
Replacement of the working fluid in the automatic transmission 34
Checking the oil in the transfer case 34
Change oil in transfer case 34
Checking the oil level in the gearbox rear-axle 34
Check oil level in the gearbox front axle 35
Installation point Jack 35
Check power steering fluid level 35
Engine-mechanical part Toyota Land Cruser Prado 36
Adjust valve clearance in the drive 36
The timing belt 37
Gear drive mechanism TIMING and INJECTION PUMP 40
The head of the cylinder block 45
The cylinder block 60
Preparation for dismantling the 60
Disassembly of 63
Check the cylinder block 65
Disassembly of the piston and connecting rod 66
Evaluation of the technical condition of the connecting rods, pistons and piston rings 67
Checking the counterbalancing shafts 69
Cylinder boring (1KZ-TE) 69
Check the status and maintenance of the crankshaft 69
Replacing the rear seal crankshaft 70
Building site piston-connecting rod 70 "
Assembling the cylinder block 71
Final Assembly of the engine 72
Cooling system Toyota Land Cruiser Prada 73
73 description
Checking and replacing the coolant 73
Pump coolant 73
Thermostat 76
Radiator 77
Lubrication system 78
78 description
Engine oil and filter 78
Check oil pressure 78
Oil pump 78
83 oil cooler
Oil injection nozzles and check valves 85
Turbocharger system 86
86 description
Prevention of 86
Turbocharger 87
Intercooler charge air cooler 93
Fuel system Toyota Land Cruiser Prada 94
Replacing the fuel filter 94
Fuel heater 94
Nozzles (1K2-TE) 95
Sprayers (1KD-FTV) 96
High pressure pump (1KZ-TE) 99
High pressure pump (1KD-FTV) 103
Battery fuel (1KD-FTV) 105
Fuel feed limiter 106
System to reduce the toxicity of exhaust-107
Verification of components of the system of forced ventilation crankcase 107
Verification of components of the EGR 107
Catalytic converter exhaust 111
Electronic control system of diesel engine 112
A general description of the system of electronic control diesel engines Toyota 112
Precautions when working with electronic control system 112
An electronic management system 114
114 General description
Regulation of magnitude of fuel supply 114
Solenoid valve 115
Regulation of the angle of injection 116
System self-test 116
Fault codes 116
Erasing fault codes 117
Diagnostic trouble codes the engine management system 117
Troubleshooting Volt/ohmmeter 121
Verification of components of an electronic engine control 128
Body throttle 135
Check oscilloscope 138
System startup 140
Checking the system to facilitate launching 140
Starter 141
Check Starter 146
Check Starter relay 146
The charging system 147
Operating principle of 147
Precautionary measures 147
Checks on the car 147
147 generator
Clutch 152
Pumping clutch 152
Clutch pedal 152
Master cylinder drive clutch 152
Cylinder actuator clutch 153
154 traction
Manual transmission 156
Checking and replacing oil in the ILAC 156
Removing and replacing the gear box 156
Replacing the seal holder bearing input shaft 159
Replacing the seal transfer case adapter 159
Automatic transmission 160
160 General information
Preliminary checks 160
Diagnosis CAT 161
System self-test 161
Control unit for AUTOMATIC TRANSMISSION and engine 163
Verification of components of the electric control system 163
The mechanical systems CAT 168
Test completely inhibited vehicle (stall test) 168
Check-in time enable the transfer of 168
Hydraulic test 168
Road test 169
Replacement filter 169
Checking the torque converter and torque converter drive plate 170
Transmission Assembly 170
Transfer case 173
Removal of 173
Installation of 174
Replacement seals 174
Verification of components of the control system of locking Center differential (model 1999) 178
PTO shaft 179
Suspension 181
General examination 181
Inspection and alignment of the front wheels 181
Hub front axle 183
Front drive shaft 184
Front gear 186
Rack front suspension 189
Upper arm front suspension 189
Lower arm front suspension 190
Upper ball joint front suspension 191
Lower ball joint front suspension 192
Sway bar 193
Gearbox rear axle 196
198 rear differential locking system
Rear suspension 200
Steering Toyota Land Kruzèr Prado 203
Check wheel play 203
Check the drive belt tension steering pump 203
Checking the system to increase the speed of idling 203
Power steering fluid level checking 203
Bleeding the hydraulic system 203
Checking the working fluid pressure 203
Checking the efforts of the steering wheel 204
Without adjustable steering column tilt 204
Steering column (adjustable angle) 207
Power steering pump 208
Steering mechanism 209
Brakes Toyota Land Cruizer Prado 211
Check and adjust the brake pedal 211
Check the vacuum brake booster (models up to 1999) 211
Check hydraulic brake booster (model 1999) 211
Bleeding the brake system 212
Check and adjust parking brake 212
Main brake cylinder 212
Vacuum brake booster 213
Vacuum pump of 214
Front brakes 215
Rear drum brakes 216
Rear disc brakes 217
Parking brake (rear disc brakes) 218
Valve redistribution of braking forces depending on the load on the rear axle 219
Antilock braking system (ABS) Toyota Land Cruiser Prado 220
Pressure modulator (models up to 1999) 220
Hydraulic unit (modulator pressure and hydraulic brake booster) (model 1999) 221
Sensors speed front wheel 223
Speed sensor rear wheel 223
Diagnosis of ABS 223
Troubleshooting 228
Checking the electrical components 233
Traction control (TRC) and the system of exchange rate stability (VSC) (model 1999) 239
System to maintain speed (cruise control) 242
Body Toyota Lend Cruiser Prado 246
Holders (caps) 246
Front bumper 246
Hood 247
Rear bumper 247
Side doors 247
Back door 250
Washers and wipers 252
Windshield 253
The rear window of the Salon 254
Glass rear door 256
Luke 257
Footrest 258
ARC fasteners roofline tailgate 258
Decorative lining 258
Fuel tank and fuel lines 260
Instrument panel 261
Body size 263
Air conditioning, heating and ventilation Tojota Land Cruiser Prado 267
Safety measures when working with refrigerant 267
Evacuation, charging and verification system 267
Checking of the refrigerant amount 269
Belt drive compressor 269
Check idle speed change when you turn the air conditioner 269
Lines cooling 270
Rear cooling unit 270
Rear cooling unit 272
Compressor 272
Receiver 273
Capacitor 273
Evaporator 274
Expansion valve 274
Magnetic valve 274
A thermistor (temperature sensor on the evaporator) 274
EPV 275
Condenser fan 275
Fan cooling unit 275
Switch suppression 276
Relay 276
Power conditioner 276
Control Panel conditioning 277
Rear Control Panel conditioning 277
Switch rear air conditioning 279
Heater 280
The front block heater 280
Rear 280 block heater
Heater fan 280
Water heater faucet 281
Air conditioning with automatic 282
Security system (SRS) 289
Location of components 289
Precautions for maintenance and repair works of 289
Removing and replacing front passenger airbags 290
Sensors security 290
Wiring harness 290
Diagnosis system 290
Body electrical 292
292 General information
Relays and fuses 292
Checking the relay supply additional consumers 295
The ignition and the system warning on abandoned key in the lock of the 295
The headlights and marker lights 298
Correction system headlight 301
Fog lamps and lanterns 301
Rear fog lights (model elevym wheel) 302
Direction indicator and alarm 302
Interior lighting 302
Reversing lamps 303
Stop lamps 304
Headlamp washer 304
Wiper and washer 305
Check rear wiper motor 306
Combination unit 307
Testing of resistance index coolant temperature 314
Block 316 additional devices
The heater rear window 317
Power Windows 317
Central locking 319
Remote locking 320
322 immobiliser system
Electric Suite 324
Power seats 325
Seat heater 326
The adjustment system of external mirrors 326
Heated mirrors 328
Additional fuel tank 328
Audio system 329
329 hours
Electrical circuit (wiring) 330
Designation applied to electrical circuits 330
Electrical circuit model for Europe 331
Electrical circuit model for Japan release of 06.1999 g 373 c
Content of 418
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