Toyota Land Cruiser 80 (as well as 70/73/75/77) 1990-1998-user guide/instruction on repair, maintenance and operation of the vehicle.
The guide provides step-by-step procedures for operation, repair and maintenance Toyota Land Cruiser 80, (81 GX/VX), as well as series 70/73/75/77 1990-1998 biennium. release the left hand drive and right hand drive, equipped with diesel engines 1PZ (3.5 l), 1 Hz (4.2 l), 1HD-T (4.2 l with Turbo) and the 1HD-FT (4.2 l turbocharged, 24 valve). The Guide contains detailed information on diagnosis, repair and adjustment of the engine, fuel pump, instructions on how to use the self-diagnostic system automatic transmission and ANTI-LOCK BRAKES, mechanical advice on repair and adjustment of automatic transmissions, differentials, systems of permanent (full-time) and the all-wheel drive, the power take-off (manual winches), as well as an electric winch. The possible faults and remedies, matched the size of the main components and their allowable wear, recommended lubricants and fluids, provides detailed wiring diagrams for various features, with variations depending on the year of manufacture (with the 1990, 1992 and 1995 with). Describes the structural changes suffered by the vehicle components and assemblies in the production process. Note that cars imported from Japan, changes in design could be made before the dates indicated in this guide. In a separate chapter, given differences in the design and technical data models "Land Cruiser 70/73/75/77" from "model Land Cruiser 80". Information missing in this chapter, refer to the main text of the manual. The book is intended for car owners, staff stations and repair shops.


Contents:

6 reduction
Manual instrumentation and controls Toyota Land Cruiser 80 7
Additional door lock 7
Electric sunroof 7
Radiator shutter 8
Junction box 8
8 modes of transmission
Tow hook 9
Towing 9
Mechanical winch 9
Engine start 11
Engine trouble while driving 11
Replacement wheels 12
Maintenance 12
Oils and fluids 14
Identification of 14
TOYOTA LAND CRUISER 80 engine-mechanical part 15 Description
Troubleshooting 15
15 General provisions
The engine does not turn over 15
Low starting speed 15
Engine turns but will not start normally 15
The problem of idling 15
Engine stalls 15
The engine develops power 15
Excessive smoke 16
Increased fuel consumption 16
Knocking and vibration 16
Engine does not reduce speed 16
Engine does not turn off when you turn the ignition key 16
The engine does not start-Diagnostics of electrical equipment 16
Maintenance engine 16
Adjust idle speed 18
Checking the pressure end of compression 20
Camshaft drive belt 20
Removal of timing belt 20
Timing belt drive Diagnostics 22
23 installing the timing belt
Gas distribution mechanism drive 24
Cylinder head 29
Removing the cylinder head 29
Disassembling the cylinder head 32
Checking, cleaning and repair of parts of the cylinder head 33
Assembling the cylinder head 26
Install the cylinder head 36
The cylinder block 39
Preliminary operations remove 39
Disassembling the cylinder block 39
Check the cylinder block 42
Disassembly of the Pistons and rods 43
Check pistons and rods 43
Boring cylinder block 44
Inspection and maintenance of the crankshaft 44
Replacing the rear seal crankshaft 44
Assembling the piston group 45
Assembly of the cylinder block 45
Dosborka 46
Fuel system Toyota Land Cruiser 80
Fuel system 47
High pressure fuel pump (type VE under license of Robert Bosch) 47
Pump operation 47
Replacing the fuel filter 47
Fuel heating system 48
The Jets 49
Removing the nozzle 49
Test all injectors and adjustment of nozzles (1PZ, 1 h 2) 50
Disassembly 51 jets
Checking nozzles 51
Assembling the nozzles (and 1 Hz 1PZ) 51
Assembly and adjustment of nozzles (1HD-T and 1HD-FT) 52
Install injector (1PZ, 1 Hz) 53
Install injector (1HD-T) 54
Install injector (1HD-FT) 54
High pressure fuel pump 55
Removing the FUEL PUMP (1R2, 1 Hz, 1HD-T) 55
Removing the FUEL PUMP (1HD-FT) 55
Disassembly of the PUMP 56
Check FUEL PUMP parts 63
FUEL PUMP Assembly 64
Adjustment of INJECTION PUMP 71
Install FUEL PUMP 80
The launch control system of 80
Fuel tank 81
The engine emission control system 1HD-FT Toyota Land Cruiser 80
Description of reducing the toxicity of 82
Troubleshooting Volt/ohmmeter 82
The findings of the electronic block of reducing the toxicity of 83
Check voltage on the findings of the electronic block of reducing the toxicity of 84
Turbocharger system Toyota Land Krauser 80
Description of 86
Prevention of 86
Fault 87
Sluggish acceleration, power drop or excessive fuel consumption, 87
The background noise is 87
Excessive oil consumption or white (blue) smoke 87
Turbocharger 87
Check the vehicle 87
Removing the turbocharger 88
Check the turbocharger 89
Install turbocharger 89
Lubrication system Toyota Land Kruzer 80
Description of 90
Possible faults 90
Check oil pressure 90
Change oil and oil filter 90
Oil pump 91
Oil cooler 92
Oil nozzles and check valves 93
Cooling system TOYOTA LAND CRUSER 80
Description of 94
Troubleshooting 94
Checking and replacing the coolant 94
Water pump 95
Thermostat 96
Radiator 96
The charging system TOYOTA LAND KRUISER 80
Charging system diagram 97
Precautionary measures 97
Troubleshooting 97
Check the vehicle 97
The generator 98
Disassembly of the generator 98
Inspection and maintenance of the generator 98
Assembling generator 99
Starting system TOJOTA LAND CRUISER 80
System to facilitate cold start with additional resistance 101
Checking the system to facilitate cold start 101
Check relay # 1 glow plug 101
System with additional resistance 101
Check relay # 2 glow plugs 101
Check glow plugs 101
Check resistance supplementary glow 102
Check coolant temperature sensor 102
System without additional resistance 102
(HZJ80 HDJ80 and) 102
Checking the system to facilitate cold start 102
System without additional resistance (PZJ and HZJ75) 103
Checking the system to facilitate cold start 103
The differences in the system to facilitate cold start for HDJ80 1HD-FT 103
Check the vehicle 103
System without additional resistance (HZJ8O and HDJ80) 103
System without additional resistance (PZJ, HZJ75) 103
Check the timer or electronic block preheating system to reduce emissions 103
Intake heater relay test 105
Check heater 105
Check coolant temperature sensor 105
Starter 106
Disassembly of starter 106
Inspection and repair of starter 107
Starter Assembly 107
Check the Starter Assembly 108
Starter relay (PZJ, HZJ and HDJ) 108
Check the Starter relay (PZJ, HZJ and HDJ) 108
Timer voltage converter (HZJ8O and HDJ80) (24 launch system) 108
The relay voltage converter (HZJ80 HDJ80 and) (24 launch system) 108
Check relay voltage converter (HZJ80 HDJ80 and) 108
Relay switch (HZJ80 HDJ80 and) (with the starter in 24) 108
Check relay (HZJ80 HDJ80 and) 108
Clutch TOYOTA LAND CRUIZER 80
Checking and adjusting 109
Check the height of the pedal 109
Check free movement of the pedal (without amplifier) 109
Check free movement of the pedal (with amplifier) 109
Adjusting the free movement of the pedal and the
pusher 109
Determining clutch 109
Check the operation of the clutch amp 109
Bleeding the hydraulic 109
Clutch master cylinder 110
Coupling amplifier 110
Clutch damper 111
Clutch slave cylinder 111
Grip 111
Removal of 111
Check 111
Installation of 112
Automatic transmission TOYOTA LANT CRUISER 80
Removal of gear box 113
Replacing the gear box 114
Disassembly of gearbox 114
Assemble the gear box 121
Automatic transmission TOYOTA LAND CRUISER 80
General information 123
Planetary gear box 123
Hydraulic part management system 123
The electronic portion control systems (with 1992) 123
The signalling system of the working fluid temperature 123
The parking mode transmission indicator 123
Diagnosis cat 124
The system self-test (model output from 1992) 124
General information 124
Check the indicator improves transmission of 124
Fault codes 124
Reset fault codes 124
Troubleshooting 125
Check gear 125
GEARBOX control unit 125
Check voltage on Terminal "TT 126
Verification of components of the electric control system of 127
The system check alarm on temperature of working fluid 128
Preliminary checks 128
Check hydraulic fluid 128
Replacement of fluid 128
Check and adjust the cable control 128
Check the operation of the selector 128
Adjust traction control switch 129
Check the switch ban starting 129
Checking idling speed (range N) 129
The mechanical systems of the AUTOMATIC TRANSMISSION 129
The test of inhibition of 129
Lag test 129
Hydraulic test 129
130 road test
Valve block 131
Power cable 132
Transmission Assembly 133
Removal of 133
Check the torque converter 135
Installation of 135
Transfer case
Precautionary measures 137
General information 137
Transfer box 137
Disassembly of 137
Verification of 140
Build 142
System Center differential lock control 144
Cardan shaft
Driveshaft 145
Suspension bridges
Checking and adjusting 147
Preliminary checks 147
Check the height of the car 147
Verification of collapse and inclination of the axis of rotation 147
Check and adjust the difference angles of rotation of wheels 147
Adjust toe 147
Checking the oil level in the crankcase gear 148 bridges
Freewheel 148
Front wheel hub 149
Steering knuckle and axle shaft 149
Gear front axle 152
Replacing the rear seal without removing the gearbox from the vehicle 152
Removing the gearbox 153
Installation of the gearbox 153
Check details of gear 154
Front suspension 155
155 spring and shock absorber
Stabilizer 156
Rod Panara 156
Longitudinal rail 157
Rear axis (polurazgruzhennaya) 157
Rear axis (completely unloaded) 158
Gearbox rear axle 159
Replace front oil seal without removing the gearbox from the vehicle 159
Removing the gearbox 160
Installation of the gearbox 160
Check the gearbox 161
Limited slip differential (self-locking) 162
Rear suspension 163
Spring and shock absorber 163
Rod Panara 163
Upper and lower levers of 164
Stabilizer 164
Locking differentials 164
General information 164
Troubleshooting 164
Check the locking mechanism 165
Check circuits 165
Check the operation of the relay drive locking mechanism 166
166 differential lock switch test
Check sensor differential locking switch 166
Drive mechanism for locking front differential 166
Drive mechanism for locking the rear differential 167
Brake system
Precautions 168
Check and adjust the 168
Check and adjust the brake pedal 168
Check the vacuum brake booster 168
Bleeding the brake system 168
Check and adjust parking brake 169
Brake master cylinder 169
Vacuum brake booster 170
Vacuum pump 170
171 front disc brakes
Replacing brake pads 171
Removal of 171
Inspection and maintenance of 171
Installation of the brake cylinder 172
Rear drum brake system 172
Removal of 172
Verification of 173
Replacing brake pads 173
Installation of 173
Rear disc brakes 174
Replacing brake pads 174
Removal of brake cylinder 175
Inspection and maintenance of 175
Installation of the brake cylinder 175
Parking brake (rear disc brakes) 175
Disassembly of 175
Inspection and maintenance of 176
Build 176
Valve redistribution of braking forces of 177
Antilock braking system (ABS) 179
General information 179
The system self-test 179
Checking the system to 179
Reset fault codes 179
Troubleshooting 179
Diagnostic sensors speed and deceleration sensor in dynamic mode 181
Diagnosis of sensor delay in static mode 181
Pressure modulator 182
Relay 182
Sensors speed front wheel 183
Sensors speed rear wheels, 184
Checking the chain brake antilock system 185
Steering control
Steering without power-check on the car 186
Power Steering-check on the car 186
Steering wheel 187
Steering without power 190
Power steering-191 General information
Description of 191
Working principle of 191
Power pump 191
Power steering 192
Removal and installation of 192
Disassembly of steering gear 192
Verification of 193
Assembly of 193
Electronic control system of the hydraulic booster 194
Precautionary measures 194
194 troubleshooting
Check valve-pressure regulator 194
Check the electronic control unit 194
195. the steering transmission
Body
Adjusting the hood 196
Bumpers 196
Front door 196
Adjusting the front door 196
Disassembly of the front door, 197
Replacement glass door 198
Assembling the front door 198
Rear door 199
Tailgate (model with one door tailgate) 199
Tailgate (model with two doors, tailgate) 200
Windshield 201
Side window rear 203
Glass tailgate 203
Washers and wipers 203
Luke 204
Instrument panel 205
Frame dimensions 208
Air conditioning, heating and ventilation
Air conditioning system 209
209 security measures
Install the pressure gauge 209
Check the cooling system 209
Check refrigerant 210
Check the air conditioning compressor drive belt 210
Piping systems of conditioning of 210
Compressor 211
Receiver 212
Capacitor 212
Front cooling unit 213
Rear cooling unit 213
Refrigerator 213
Evaporators 214
Expansion valves 214
Thermistors 214
Air-conditioning control panel (lever type) 214
Check the fan switch 214
Check the air conditioner switch 214
Check the temperature control knob 214
Check air-conditioning control levers 214
Air-conditioning control panel (touch type) 215
Check the illumination of 215
Check the switch air intake control 215
Check the temperature control knob 215
Check the switch air flow management 215
Check the fan switch 215
Check the air conditioner switch 216
Check the switch automatic mode the air conditioner 216
Adjust the cable control crane unit 216
Control Panel rear air conditioner 216
Check the switch rear air conditioning 216
Check the fan switch 216
Check the temperature control knob 216
Master switches on the dashboard 216
Check the switch rear heater 216
Check the main switch rear air conditioning 216
Sensors-switches 216
Check the double switch suppression 216
Check sensor-switch on the coolant temperature 217
Servo-217
Motors 217
Fan resistors 217
Power transistor 217
Relay 218
Solenoid valves 218
Vacuum valve 219
219 sensors
219 amplifiers
Body electrical
220 General information
Color coding of wires 220
Identification of the Terminal 220
Replacing fuses 220
Location of relays and fuses 220
Junction box 220
Relay # 2220
Fuse box 220
Relay # 1221
Ignition 221
Lighting system 221
Check the ignition switch 221
Check the indicator "key in the 221
Headlight range adjustment 222
Checking the combined switch 222
Rear fog lights 222
Indicators and alarms 223
Electric headlamp-levelling 223
A warning system included lighting 223
Interior lighting system 223
Check the switch stoplights 224
Washers and wipers 224
Combi 227
Connectors (up to 1992) 227
Connectors (from 1992 to 1995) 228
Connectors (from 1995) 228
Position indicator gear 229
Check the speedometer 230
Check the tachometer 230
Check fuel level indicator (main tank) 230
Check the fuel level sensor (main tank) 231
Check fuel level indicator (optional tank) 231
Check the fuel level sensor (auxiliary tank) 231
Check warning system for low fuel level 231
Check warning system for presence of water in the fuel filter 232
Check coolant temperatur′ 232 pointer
Check oil pressure indication system 232
Check oil pressure indicator 233
System check oil level indication of emergency 233
Check the voltmeter 233
Check the parking brake of 233
Checking the system status display brake 233
The system check alarm on door closure 234
Check the indicator "of safety seat belts 234
Check indicator replace timing belt 234
Check air filter replacement, of 234
Check rheostat lighting instrument cluster 235
Checking the system indicating an emergency boost pressure 235
Check compass 235
Rear glass 236
Power Windows 237
Central locking 238
Luke 239
Control system of mirrors 240
Drive seat regulation 240
Seat heating 241
System to maintain speed (cruise control) 241
Fuel supply system 243
Check the switch an additional fuel tank 243
Check fuel delivery solenoid valve 243
Watches 243
Antenna 243
Reset the indicator need replace timing belt 244
Electrical circuit (wiring) 245
Add-ons by Land Cruiser 70/73/75/77299
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