Toyota Land Cruiser 80 (as well as 70/73/75/77) 1990-1998-user guide/instruction on repair, maintenance and operation of the vehicle.
The guide provides a step by step description of procedures for operation, repair and maintenance of vehicles TOYOTA Land Cruiser 80 (81 GX/VX), as well as the series 70/73/75/77 1990-1998. release with left-hand and right-hand steering, fitted with diesel engines 1PZ (3.5 l), 1 Hz (4.2 l), 1HD-T (4.2 l with Turbo) and the 1HD-FT (4.2 liter 24 valve Turbo). Manual contains detailed information on diagnosis, repair and adjustment of the engine, fuel pump, instructions on how to use the self-diagnostic system AUTOMATIC TRANSMISSION and ANTI-LOCK BRAKES, mechanical recommendations for repair and adjustment of automatic gearboxes, differentials locking systems, systems of permanent (full-time) and the all-wheel drive, the power take-off (manual winches), as well as an electric winch. The possible faults and remedies, matched the size of the main components and their allowable wear, recommended lubricants and hydraulic fluids, provides detailed wiring diagrams for different features, depending on the year of manufacture (1990, 1992, 1995). Describes the structural changes suffered by the vehicle components and assemblies during production. Note that vehicles imported from Japan, alterations can be made before the dates indicated in this manual. In a separate chapter, given differences in the design and technical data models " Land Cruiser 70/73/75/77 " " model of Land Cruiser 80 ". Information missing in this chapter, refer to the main text of the manual. The book is designed for car owners, staff stations and repair shops.


Content:

6 reduction
Operation & controls Toyota Land Cruiser 80 7
Additional locking doors 7
7 electric sunroof
Radiator blinds 8
Junction box 8
Operating modes 8 gearbox
9 tow eye
Towing 9
Manual winch 9
Engine start 11
Engine trouble while driving 11
12 wheel replacement
Maintenance 12
Oil and operating 14 fluid
Identification of 14
TOYOTA LAND CRUISER 80 engine-mechanical part 15 Description
Troubleshooting 15
15 General provisions
The engine turns 15
Low starting speed 15
Engine turns but will not start normally 15
Idling problem 15
Engine stalls when 15
The engine develops power 15
Excessive dymlenie 16
Increased fuel consumption, 16
Knocking and vibration 16
Engine does not reduce speed 16
Engine does not turn off when you turn the ignition key " 16
Engine won't start-electrical diagnosis 16
Maintenance engine 16
Adjust idle speed 18
Checking the pressure end of compression 20
Camshaft drive belt 20
Removal of timing belt 20
Toothed belt drive Diagnostics 22
Timing belt installation 23
Gas distribution mechanism drive 24
Cylinder head 29
Removing the cylinder head 29
32 cylinder head disassembly
Checking, cleaning and repair of parts of the cylinder head 33
Assembling the cylinder heads 26
Install the cylinder head 36
The cylinder block 39
Preliminary operations remove 39
Disassembling the cylinder block 39
Check the cylinder block 42
Disassembly of the Pistons and connecting rods 43
Check pistons and connecting rods 43
Boring cylinder block 44
Inspection and maintenance of the crankshaft 44
Replacing the rear seal crankshaft 44
Assembling the piston group 45
Assembling the cylinder block 45
Dosborka 46
Fuel system Toyota Land Cruiser 80
Fuel system 47
High pressure fuel pump (type VE under license of Robert Bosch) 47
Pump 47
Replacing the fuel filter 47
Fuel heating system 48
The Jets 49
Removing injectors 49
Check all nozzles and adjustment of nozzles (1PZ, 1 h 2) 50
Disassembly 51 nozzles
51 injector status test
Assemble the nozzles (1 Hz 1PZ and) 51
Assembly and adjustment of nozzles (1HD-T and 1HD-FT) 52
Installation of nozzles (1 Hz 1PZ,) 53
Installation of nozzles (1HD-T) 54
Installation of nozzles (1HD-FT) 54
High pressure fuel pump 55
Removing the FUEL PUMP (1R2, 1 Hz, 1HD-T) 55
Removing the FUEL PUMP (1HD-FT) 55
INJECTION PUMP disassembly 56
Check FUEL PUMP parts 63
INJECTION PUMP Assembly 64
Adjustment of INJECTION PUMP 71
Install FUEL PUMP 80
The launch control system of filing 80
Fuel tank capacity: 81
System to reduce toxicity of the engine 1HD-FT Toyota Land Cruiser 80
Description of the system to reduce toxicity 82
Troubleshooting Volt/ohmmeter 82
The findings of the electronic block system to reduce toxicity 83
Check the voltage on the findings of the electronic block system reduce toxicity of 84
Turbocharger system Toyota Land Krauser 80
86 description
Prevention of 86
Fault 87
Sluggish, falling power or excessive fuel consumption, 87
The background noise is 87
Excessive oil consumption or white (blue) dymlenie 87
Turbocharger 87
Test drive 87
Removing the turbocharger 88
Check turbocharger 89
Install turbocharger 89
Lubrication system Toyota Land Kruzèr 80
90 description
90 troubleshooting
Check oil pressure 90
Change oil and oil filter 90
Oil pump 91
92 oil cooler
Oil injection nozzles and check valves 93
Cooling system TOYOTA LAND CRUSER 80
94 description
94 troubleshooting
Checking and replacing the coolant 94
Water pump 95
Thermostat 96
Radiator 96
The charging system TOYOTA LAND KRUISER 80
Charging system diagram 97
Precautionary measures 97
Troubleshooting 97
Check car 97
The generator 98
Disassembly of the generator 98
Inspection and maintenance of the generator 98
Assembling generator 99
Starting system TOJOTA LAND CRUISER 80
Easier cold start system with additional resistance to 101
Checking the system to facilitate cold start 101
Check glow plug relay No. 1 101
System with additional resistance to 101
Check glow plug relay No. 2 101
Check glow plugs 101
Additional check glow plugs resistance 102
Check the coolant temperature sensor 102
System without additional resistance 102
(HZJ80 HDJ80 &) 102
Checking the system to facilitate cold start 102
System without additional resistance (PZJ and HZJ75) 103
Checking the system to facilitate cold start 103
The differences in the system to facilitate cold start for HDJ80 1HD-FT engine 103
Check car 103
System without additional resistance (HZJ8O and HDJ80) 103
System without additional resistance (PZJ, HZJ75) 103
Check the timer or electronic block preheating systems for exhaust gas toxicity reduction 103
Check the intake heater relay 105
Check heater 105
Check the coolant temperature sensor-105
Starter 106
Disassembly of starter 106
Checking and repair of starter 107
Starter Assembly 107
Checking the Starter assy 108
Starter relay (PZJ HDJ, HZJ and) 108
Checking the Starter relay (PZJ HDJ, HZJ and) 108
Timer voltage converter (HZJ8O and HDJ80) (24 in the starting system) 108
The relay voltage converter (HZJ80 HDJ80 and) (24 in the starting system) 108
Checking the relay voltage converter (HZJ80 HDJ80 and) 108
Relay (HZJ80 HDJ80 and) (to the starter in 24) 108
Checking the relay (HZJ80 HDJ80 and) 108
Clutch TOYOTA LAND CRUIZER 80
Checking and adjusting 109
Check the pedal height 109
Check free movement of the pedal (without amplifier) 109
Check the freewheel the pedals (with amplifier) 109
Adjusting the pedal stroke and free running
109 pusher
Determining clutch 109
Check the operation of the clutch amp 109
Bleeding the hydraulic drive of 109
Clutch master cylinder 110
Coupling amplifier 110
Clutch damper 111
Clutch slave cylinder 111
111 clutch
Removal of 111
Check 111
Installation of 112
Manual gearbox TOYOTA LANT CRUISER 80
Remove the gear box 113
Replacing the gear box 114
Disassembly of gearbox 114
Assemble the gear box 121
Automatic transmission TOYOTA LEND CRUISER 80
123 General information
Planetary gear box 123
Hydraulic control system of 123
The electronic portion control systems (1992) 123
The signalling system on the temperature of working liquid 123
Auxiliary gearbox mode indicator 123
Diagnosis CAT 124
Self-diagnostic system (model output from 1992) 124
124 General information
Check indicator improves transmission of 124
Fault codes 124
Reset fault codes 124
125 troubleshooting
Checking the gear 125
GEARBOX control unit 125
Check the voltage at Terminal " Tt 126
Verification of components of the electric control system of 127
Check the alarm system on the temperature of working fluid 128
Preliminary checks 128
Checking the working fluid 128
Replacement of fluid 128
Check and adjust the cable control 128
Check the operation selector 128
Adjusting the traction control switch 129
Check the switch ban starting 129
Checking idling speed (N) 129
The mechanical systems of the AUTOMATIC TRANSMISSION 129
" Inhibition test 129
Lag test 129
Hydraulic test 129
130 road test
Valve 131
Power cable 132
Transmission Assembly 133
Removal of 133
Checking the torque converter 135
Installation of 135
Transfer case
Precautionary measures 137
General information 137
137 transfer case
Disassembly of 137
Verification of 140
Build 142
Center differential lock control system 144
Cardan shaft
Driveshaft 145
Suspension bridges
Checking and adjusting 147
Preliminary checks 147
Check the height of the car 147
Verification of collapse and tilt axis of rotation 147
Check and adjust the angle difference the wheels 147
Adjust toe 147
Check oil level in the gearbox gears 148 bridges
Clutch free running 148
Front wheel hub 149
Rotary fist and Axys 149
Gear front axle 152
Replacing the rear seal without removing the car's gear box with 152
Lifting gear 153
Installation of gear 153
Checking the gear parts 154
155 front suspension
Spring and shock absorber 155
156 stabilizer
Rods 156 Panara
Longitudinal rail 157
Rear axle shaft (polurazgružennaâ) 157
Rear axle shaft (fully unloaded) 158
Gearbox rear axle 159
Replace front oil seal without removing the car's gearbox with 159
Removing reducer 160
Installing the reducer 160
161 gearbox inspection
Limited slip differential (self-locking) 162
Rear suspension 163
Spring and shock absorber 163
Rod Panara 163
Upper and lower levers of 164
164 stabilizer
Locking differentials 164
General information 164
Troubleshooting 164
Check the locking mechanism 165
Check circuits 165
Check the operation of the locking actuator relay 166
166 differential lock switch test
Check sensor differential locking switch 166
Front differential lock mechanism drive 166
Locking rear differential actuator 167
Brake system
Precautions 168
Check and adjust 168
Check and adjust the brake pedal 168
Check the operation of the vacuum brake booster 168
Bleeding the brake system 168
Check and adjust parking brake 169
Brake master cylinder 169
Vacuum brake booster 170
Vacuum pump 170
171 front disc brakes
Replacing brake pads 171
Removal of 171
Inspection and maintenance of 171
Installing brake cylinder 172
Rear drum brake system 172
Removal of 172
Verification of 173
Replacing brake pads 173
Installation of 173
Rear disc brakes of 174
Replacing brake pads 174
Removal of brake cylinder 175
Inspection and maintenance of 175
Installing brake cylinder 175
Parking brake (rear disc brakes) 175
Disassembly of 175
Inspection and maintenance of 176
Build 176
Valve redistribution of braking forces 177
Antilock braking system (ABS) 179
179 general information
Self-diagnostic system 179
Checking the system to 179
Reset fault codes 179
Troubleshooting 179
Diagnostic sensors speed and deceleration sensor in dynamic mode 181
Diagnosis of sensor deceleration in static mode 181
Pressure modulator 182
182 relays
Sensors speed front wheel 183
Sensors speed rear wheels, 184
Checking the chain brake anti-lock system 185
Steering control
Steering system without checks on the car amplifier-186
Power steering-186 checks on the car
Steering wheel 187
Steering mechanism without amplifier 190
Power steering-191 General information
Description of 191
Working principle of 191
Hydraulic booster pump 191
Power steering gear 192
Removal and installation of 192
Disassembly of steering gear 192
Verification of 193
Assembly of 193
Electronic control system of hydraulic booster 194
Precautions of 194
194 troubleshooting
Check valve pressure regulator-194
Check the electronic control unit 194
195. the steering transmission
Body
Adjusting the hood 196
196 bumpers
Front door 196
Adjusting the front door 196
Disassembly of the front door, 197
Replacement glass door 198
Assembling the front door 198
Tailgate 199
Zadka door (model with one door zadka) 199
Zadka's door (model with two doors zadka) 200
Windshield 201
Side window rear part of their bodywork with a 203
Glass door zadka 203
Washers and wipers 203
Luke 204
Instrument panel 205
Frame dimensions 208
Air conditioning, heating and ventilation
Air conditioning system 209
209 security measures
Pressure gauge unit 209
Check the cooling system 209
Checking of the refrigerant amount 210
Check the drive belt AC compressor 210
Piping systems of conditioning of 210
Compressor 211
Receiver 212
Capacitor 212
Rear cooling unit 213
Rear cooling unit 213
Fridge 213
214 evaporators
Expansion valves 214
Thermistors 214
Control Panel, air conditioning (lever type) 214
Check the fan switch of 214
Check the switch unit 214
Check temperature control regulator 214
Check air-conditioning control levers 214
Air conditioning control panel (touch type) 215
Check the illumination of 215
Check the switch control air fence 215
Check the temperature control selector 215
Check the switch air flow management 215
Check the switch fan 215
Check the switch unit 216
Check the switch automatic mode the air conditioner 216
Adjusting the heater valve control cable 216
Control Panel rear air conditioning unit 216
Check the switch rear air conditioning unit 216
Check the switch fan 216
Check the temperature control selector 216
Key switches on the dashboard 216
Check the switch rear heater 216
Check main switch rear air conditioning unit 216
Sensors-switches 216
Double check the breaker suppress 216
Check sensor-switch on the coolant temperature 217
Servos 217
217 motors
217 fan resistors
Power transistor 217
218 relays
Solenoid valves 218
Vacuum valve 219
219 sensors
219 amplifiers
Body electrical
220 General information
Color coding of wires 220
Identity connectors 220
Replacement of fuses 220
Location of relays and fuses 220
Junction box 220
Relay # 2220
Fuse holder 220
Relay # 1221
Ignition 221
Lighting system 221
Checking the ignition 221
Check indicator " keys in the 221
Headlight adjustment 222
Checking the combined switch 222
Rear fog lights 222
Indicators and alarms 223
Electric headlamp-levelling 223
A warning system included lighting 223
System interior light 223
Check the switch stoplights 224
Washers and wipers 224
Combi 227
Connectors (up to 1992) 227
Connectors (1992 to 1995) 228
Connectors (1995) 228
Position indicator gear 229
Checking the speedometer 230
Check the tachometer 230
Checking the fuel level indicator (main tank) 230
Checking the fuel level sensor (main tank) 231
Checking the fuel level indicator (optional tank) 231
Checking the fuel level sensor (auxiliary tank) 231
Check warning system for low fuel 231
Check warning system for presence of water in the fuel filter 232
Pointer check coolant temperatur′ 232
Check oil pressure low, of 232
Check oil pressure indicator 233
System check oil level indication of emergency 233
Check voltmeter 233
Check the parking brake of the 233
Checking the system status indication 233 brake system
System check alarm door closure of 234
Check indicator " fitting of seat belts 234
Check indicator replace timing belt 234
Check air filter replacement, of 234
Check rheostat light dash 235
Checks system emergency display charge pressure 235
Check compass 235
Rear window heater 236
Power Windows 237
Central locking 238
Luke 239
Control system of mirrors 240
Drive adjustment seats 240
241 seat heaters
System to maintain speed (cruise control) 241
Fuel supply system 243
Additional fuel tank check the switch 243
Check fuel delivery solenoid valve 243
Watches 243
243 antenna
Reset the indicator need replace timing belt 244
Electrical circuit (wiring) 245
Add-ons by Land Cruiser 70/73/75/77299
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