Repair manual, operation and maintenance of front-drive car and 4 x 4 vehicles Toyota Ipsum 1996-2001. release equipped gasoline 3S-FE engine (2.0 l) and diesel 3 c-TE (2.2 l) engines.
Repair manual, operation and maintenance of front-drive car and 4 x 4 vehicles Toyota Picnic 1996-2001. release equipped gasoline 3S-FE engine (2.0 l) and diesel 3 c-TE (2.2 l) engines.
The manual contains detailed information on repair and adjustment of control system components, guidelines on self, including the AUTOMATIC TRANSMISSION, ABS and recommendations for adjustment of mechanical and automatic transmissions, adjustment and repair of brake system components (including ABS), steering and suspension.
In some sections of the book include instruction manual Toyota Picnic, recommendations for maintenance and electrical circuit (wiring) of the car.
The manual is intended for car owners, Toyota Picnic, mechanics, service stations and garages.


Content:

3 identification
Specifications engines installed at Toyota Picnic/Ipsum 3
Abbreviations and symbols 3
General instructions for repair 3
Point of installation garage Jack and lift 4 paws
Operating manual 5
Lock the doors 5
Odometer and odometer 6
Tachometer 7
Fuel quantity indicator 7
7 coolant temperature
Dash lights 7
Windows 8
Warning lights on the car 8
9 flare
9 hood
Hatch filler 9
Switch wiper and washer 9
Adjusting the steering wheel 10
Office of the mirrors 10
Adjusting the seat 10
Table and chairs 11
Seat belts 12
Precautions during operation of vehicle equipped with SRS 13
Luke 14
Front hatch 14
Rear hatch 14
Office of heater and air conditioning 14
Cassette-the main points of operation 15
Parking system 16
Socket to connect additional devices 17
Anti-lock braking system (ABS) 17
Driving a car with automatic transmission 17
Features of transmission 4WD models 18
Tips for driving in different conditions 19
Towing 19
Engine start 19
Stopping the engine (Turbo model) 21
Engine trouble while driving 21
Jack 21
21 car jacking in 1925
22 wheel replacement
Recommendations at the choice of tires 23
Checking tire pressure and condition of 23
Replacement tires 24
Features of operation of aluminum disks 24
Replacement wheels 24
Wear indicators on brake pads 24
Catalytic converter and exhaust system 24
Checking and replacing fuses 25
Lamp replacement 26
Maintenance and general procedures for checking and adjusting 28
28 maintenance intervals
Engine oil and filter 28
Checking and replacing the coolant 29
Checking and cleaning the air filter 30
Check the status of the battery 30
Check drive belts mounted units 31
Features maintenance of gasoline engines 32
Features maintenance of diesel engines 34
Checking the fluid level clutch (Picnic) and brake system 35
Checking and replacing oil in the ILAC 35
Checking the working fluid in the automatic transmission 35
Changing the filter in the automatic transmission 36
Replacement of the working fluid in the automatic transmission 36
Check oil level in transfer case 37
Change oil in transfer case 37
Checking the oil level in the gearbox rear-axle 37
Checking the fluid level 37
Replacement of fluid power steering 37
Gasoline engine 3S-FE 38
Check and adjust valve clearance in the drive 38
The timing belt 39
Installing timing belt 42
The head of the cylinder block 44
Removal of 44
Assembly and disassembly of the cylinder head 49
Installing 49
The cylinder block 51
Diesel engine AP-Te 53
Check and adjust valve clearance in the drive 53
The timing belt 54
Removing the 54
Component testing timing belt 55
Setting 56
The head of the cylinder block 58
Removal of 58
Disassembly 61
Build 62
Installation of 63
The cylinder block 65
Removing 65
The engine-general repair procedures 66
Disassembly of 66
Assembly 71
The cylinder block 72
72 disassembly
Replacing the crankshaft oil seals 76
Check the cylinder block 77
Disassembly site piston-connecting rod 77 "
Check the status of the piston and connecting rod 78
Boring cylinders 80
Inspection and maintenance of the crankshaft 81
Replacing the crankshaft oil seals 81
Building site piston-connecting rod 82 "
Assembling the cylinder block 82
Cooling system 84
Checking and replacing the coolant 84
Coolant pump 84
Thermostat 86
Radiator 87
Electric cooling fan 87
Check relay 88
Lubrication system 89
Engine oil and filter 89
Check oil pressure 89
Oil pump 90
94 oil cooler
Turbocharger system (AP-TE) 96
96 description
Prevention of 96
Turbocharger 96
Fuel injection system 100
100 description
Fuel system 100
Air supply system 100
An electronic management system 100
Precautions for maintenance of electrical equipment 100
Precautions when working with a system of air supply 101
Precautions in the presence of a car mobile radio communication system 101
Precautions when working with electronic control system 101
Precautions when working with fuel system 101
System Diagnostics 102
102 description
" CHECK ENGINE light " (" check engine ") 102
The output of diagnostic codes (mode normal self) 102
The output of diagnostic codes (self-test in test mode) 103
Erasing a diagnostic code 103
Indication of diagnosis 104
Diagnostic codes are the electronic control unit (Picnic) 104
Diagnostic codes are the electronic control unit (Ipsum) (mode normal self) 106
Diagnostic codes are the electronic control unit (Ipsum) {) (test mode) 107
Fault diagnosis using road/Gest 108
Troubleshooting Volt/ohmmeter 109
Conclusions the electronic control unit (Picnic) 110
Conclusions the electronic control unit (Ipsum) 110
Voltage between the electronic control unit (Picnic) 111
Resistance between the electronic control unit (Picnic) 112
Voltage between the electronic control unit (Ipsum) 112
Fuel pump 113
Fuel pressure regulator 115
Injector 116
Check the engine 116
Removal of 116
Checking nozzles 117
Installation of 118
Throttle body 119
The valve control system speed idling 121
Verification of components of an electronic control 122
Main relay fuel injection 122
Relay-switch fuel pump 122
EPV EGR 122
Coolant temperature sensor 123
Intake air temperature sensor 123
Absolute pressure sensor in the intake manifold 123
Knock sensor 124
124 oxygen sensor
System off the fuel supply to the modes of forced idling 124
The search algorithm defective oxygen sensor 125
Verification of components of the injection system with an oscilloscope 126
Electronic control system of diesel engine AP-Te 127
Precautions when working with electronic control system 127
The electronic control system 129
General description 129
Regulation of magnitude of fuel supply 129
Regulation of the angle of injection of 130
Electronic control air into the intake manifold to warm-up and idling 130
Electronic control of EGR 130
Self-diagnostic system 130
Fault codes 131
Erasing fault codes 131
Diagnostic codes are the electronic control unit 132
Troubleshooting Volt/ohmmeter 134
Verification of components of an electronic control 137
Absolute pressure sensor air intake manifold (boost pressure sensor) 137
Boost pressure control Èlektropnevmoklalan 138
Coolant temperature sensor 138
Intake air temperature sensor 138
Crankshaft position sensor 138
Engine speed sensor (position) INJECTION PUMP shaft 139
Solenoid diverter valve 139
Solenoid valve adjust the angle of injection 139
The main relay injection system and relay bypass valve 140
Check èlektropnevmoklapana main throttle actuator 140
Check èlektropnevmoklapana for additional actuator throttle 141
Temperature sensor fuel 141
Accelerator pedal 142
Throttle body 142
System to reduce toxicity (AP-TE) 145
145 description
Check the EGR on a car 145
Check the EGR èlektropnevmoklapana 146
EGR valve 146
Verification of components of the system of forced ventilation crankcase 147
The fuel system of diesel engine 148
Replacing the fuel filter 148
148 fuel heating system
The Jets 148
Removal of 148
Demolition of 149
Cleaning and checking nozzles 149
Build 150
Checking nozzles 150
High pressure fuel pump 150
Check the engine 150
Removal of 151
Disassembly of 151
152 verification
The ignition system 153
Precautions when working with the ignition system 153
Checking ignition timing 153
Check spark plugs 153
Verification of components of the ignition system 153
Check the ignition coil 153
Check the camshaft position sensor 153
Check the crankshaft position sensor 153
Removing and installing the components of the ignition system 154
Remove ignition coil 154
Removing and replacing the camshaft position sensor 154
Removing and replacing the crankshaft position sensor 154
The charging system 155
Precautions 155
Checks on the car 155
155 generator
System startup 161
Starter 161
Starter relay 170
Assist starting system (AP-TE) 170
Check the engine 170
Relay test glow plugs 170
Glow plug 171
Clutch 172
Bleeding the clutch 172
Master cylinder drive clutch 172
Cylinder actuator clutch 173
Clutch damper (model 08.1997 City) 174
Coupling of 174
Manual gearbox 176
Replacement seals the front driveshafts 176
Gearshift lever 176
Removing and replacing the gear box Assembly 176
Automatic transmission 182
Common information model 2WD 182
Common information model 4WD (A540n) 182
Preliminary checks 183
Check and adjust the cable-throttle valve control 183
Check and adjust the traction control automatic transmission 183
Check and adjust the switch ban starting 184
Checking idling speed (N) 184
Diagnosis CAT 184
Self-diagnostic system 184
General information 184
Check indicator deactivate Overdrive transmission 184
Fault codes 184
Reset fault codes 185
Checking the gear 186
Check the voltage at the output of TT 187 "
Checking the electrical components 190
System Selector lock and the ignition key 191
The mechanical systems of CPR 192
Test completely inhibited vehicle (stall test) 192
Check-in time enable the transfer of 192
Hydraulic test 192
Test lock clutch Center differential (A540n) 193
Road test 193
Valve 194
Replacement filter 197
Removing and installing the control cable, throttle valve 198
Removing and replacing the switch ban starting 198
Replacement seals driveshafts 198
Replacing the seal transfer case (4WD with Mr. 04.1998) 199
Replacing the seal propeller shaft (A540n) 199
199 selector
Transmission Assembly 199
Checking the torque converter and torque converter drive plate 202
Transfer case 203
Cardan shaft (model 4WD) 204
Removal of 204
Verification of 204
Disassembly of 205
Build 205
205 installation
Gearbox rear axle (model 4WD) 206
Gearbox rear axle (the model without the automatic inclusion of all-wheel drive) 206
Gearbox rear axle (the model with the automatic inclusion of all-wheel drive) 208
Automatic inclusion of all-wheel drive system (ATS 4WD) 210
Drive shafts 214
The front drive shafts (Picnic (3S-FE), Ipsum to Mr. 04.1998) 214
The front drive shafts (Picnic (AP-TE), Ipsum with Mr. 04.1998) 218
The rear drive shafts (model 4WD) 220
Suspension 223
Preliminary checks 223
Inspection and alignment of the front wheels 223
Check the angles of rear wheels 225
Front suspension 225
Rack front suspension 225
Removal of 225
Disassembly of 225
Check the shock absorber 226
Build 226
Installation of 226
Lower arm front suspension 226
Withdrawal (Picnic) 226
Withdrawal (Ipsum) 229
Installation of 229
Lower ball-bearing 229
Check the lower ball bearing 229
Removal of 230
Check the 230
Installation of 230
Sway bar 230
Removal of 230
Check rack stabilizer lateral stability 230
Installation of 231
Hub front axle 231
Removing the knuckle with the hub 231
Disassembly of 232
Assembly of 232
Install the knuckle with the hub 232
Replacement bolt hub 232
Rear suspension 233
Shock absorber and spring rear suspension 233
Removal of 233
Check the shock absorber 233
Installation of 233
Beam rear suspension 234
Removal of 234
Replacement silentblocks 234
Installation of 235
Hub rear axle 235
Removal of 235
Disassembly (model 2WD) 235
Assembly (model 2WD) 235
Disassembly (model 4WD) 236
Assembly (model 4WD) 236
Installation of 236
Replacement bolt hub 236
Steering control 237
Check wheel play 237
Check and adjust belt pump drive amplifier 237
Checking the fluid level 237
Checking the system to increase the speed of idling 238
Bleeding power steering system 238
Checking the working fluid pressure power steering 238
Checking the efforts of the steering wheel 239
Steering column 239
Power steering pump 243
Steering gear 246
Brake system 251
Bleeding the brake system 251
Check and adjust the brake pedal 251
Check the vacuum brake booster 251
Check and adjust parking brake 251
Check lining thickness of brake pads 252
Removing and installing brake pedal 252
Brake master cylinder 252
Vacuum brake booster 254
Vacuum pump (model 08.1997 City) 255
Removing and installing the receiver 256
The front brake 256
Rear brakes 258
Parking brake 259
Pressure regulator 260
Valve redistribution of braking forces depending on the load on the rear axle (LSPV) 260
Antilock braking system (ABS) 261
Description of the diagnostic system 261
Check the ABS system 261
Reset fault codes 262
Diagnostic sensors speed and deceleration 262
Pressure modulator 264
Control relays 265
Sensors speed front wheel 265
Speed sensor rear wheel 266
Check deceleration sensor 266
Checking circuit ABS 266
A 271
Holders (caps) 271
Front bumper 271
Rear bumper 271
Hood 272
Side door 272
276 rear door
Wiper and washer 277
The windshield 279
The rear side Windows 281
Glass back door 282
Front hatch 283
Rear hatch 284
Instrument panel 284
Body sizes 286
Engine compartment 286
286 front door openings
Gaps rear side door 287
The back of the body 288
Underbody 288
Air conditioning, heating and ventilation 290
Safety measures when working with refrigerant 290
Evacuation, charging and verification system 290
Checking the amount of refrigerant 292
Belt drive compressor 293
Checking the system to increase the speed of idling 294
Cooling line 294
The front block heater and air conditioning system 294
Front fan unit heater 296
Rear heater unit 297
Rear cooling unit 298
Compressor 298
Receiver 299
299 condenser
Evaporator 300
Radiators, heaters 300
Expansion valve 300
Fan resistor block heater 300
Air temperature sensor for the evaporator 301
Ambient air temperature sensor and temperature sensor in the cabin (models with automatic air conditioning) 301
Sunlight sensor (models with automatic air conditioning) 301
Crane heater 301
Condenser fan 302
Switch on the coolant temperature 302
302 relays
Control unit front fan unit heater (models with automatic air conditioning) 303
Switch on the coolant temperature (Ipsum-model 08.1997 City) 303
303 validation
The heating element (Ipsum-model 08.1997 City) 303
Switch mode MAX MUSIC " " (maximum heating) (Ipsum-model 08.1997 City) 303
Switch pressure 303
Switch the air conditioner (Picnic) 304
Switch fan speed control rear heater 304
Switch rear cooling unit 304
Servos 305
Control Panel, air conditioning and heater 305
Amplifier unit 309
Security system (SRS) 312
Location of components 312
Precautions for maintenance and repair work 312
Connectors of the SRS 312
System Diagnostics 313
Sensors security 313
Driver airbag 315
Front passenger airbag 315
Central sensor 316
The front SRS 316 sensors
Wiring harness 316
Body electrical 318
General information 318
Relays and fuses 319
Ignition lock 320
The headlights and marker lights 321
HRC 322
Fog lights 323
Indicators and alarms 323
Interior lighting 323
Stop 324
Headlamp washer (Picnic) 324
Wiper and washer 325
Instrument cluster 327
Connectors dash 327
Assembly and disassembly of the instrument cluster 328
Checking the speedometer 328
Check the tachometer 328
Checking the fuel level indicator 329
Checking the fuel level sensor 329
Check sensor low fuel level 329
Check sensor and coolant temperature indicator 329
Low pressure oil check indicator 329
Check sensor low engine oil 330
Check warning system for low brake fluid level 330
Applying the parking brake check sensor 330
Check warning system about open or loosely closed-door 330
Check rheostat light dash 330
Check the speed sensor (AP-TE) 330
Check indicator presence of water in the fuel filter 331
Check sensor availability of water in the fuel filter 331
Check indicators on the automatic transmission selector 331
Rear window heater 331
Power Windows 332
Central locking 334
System remote control central locking 335
Electric drive hatch 336
Seat heaters (Picnic) 337
The adjustment system of exterior mirrors 338
338 watches
Immobilizer system 339
Parking system 341
Electrical circuit (Picnic) 344
Electrical circuit (Ipsum) 371
Content of 408
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