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Thread: Toyota Vitz / Platz (1999-2005) - guide to car repair and maintenance.

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    Toyota Vitz / Platz (1999-2005) - guide to car repair and maintenance.



        



    Toyota Vitz / Platz 1999-2005 - user guide / manual for repair, maintenance and operation of the vehicle.
    Repair Manual Toyota Vitts / Platz, as well as guidance on the maintenance and operation of the device car Toyota Vitz / Platz 1999-2005 gg. Release equipped gasoline engines 1SZ-FE, 1NZ-FE, 2NZ-FE working volume of 1.0, 1.3, 1.5 liter. The book also can be used to repair the vehicle brands Bb 2000-2005 gg., Ist 2000-2006 gg., Will Vi 2000-2001 gg., Probox 2002-2006 gg., Funcargo 2002-2006 gg., Will Cypha 2002-2005 gg. release.
    The manual provides detailed information on repair and adjustment of the elements of the system of management of gasoline engines, variable valve timing (VVT-i), describes how to use the AUTOMATIC TRANSMISSION and ABS system-diagnostics and recommendations for adjustment and repair of automatic transmissions, brake components (including ABS), power steering and suspension.
    The possible failure Vitts Toyota / Platz, methods of diagnosis and elimination, mating the size of the main components and their permissible limits of wear, recommended lubricants and hydraulic fluids.
    In some sections of manual includes instruction manual Toyota Vitz / Platz, recommendations for maintenance, electrical circuit (wiring) Toyota Vitz / Platz.

    Contents:

    Identification of three
    Specifications engines installed on the Toyota Vitz 3
    Abbreviations and conventions 3
    General instructions for repair 3
    Deciphering the code model 4
    Point of installation of garage jack and four pads lift
    Locking of doors 5
    Odometer and odometer 7
    Tachometer 7
    A pointer to the number of fuel 7
    7 hours
    Indicators of the dash panel 7
    9 windows
    Traffic lights in the car 9
    Headlight range adjustment system 10
    The hood and trunk lid (rear door) 10
    Hatch fuel-filler cap 11
    Management Windshield wiper and washer 11
    Adjusting the steering wheel 11
    Office of the mirrors 11
    Seats 11
    Fixtures for the ISOFIX child seat 12
    Safety belts 12
    The height adjustment is the attachment point seat belt (front seat) 13
    Child seats 13
    Infants and young children 13
    Teens 13
    Early warning system for passenger safety belt reminder 13
    Precautions for use of the vehicle equipped with a system of SRS 13
    Luke 14
    Opening and closing the hatch 14
    Priotkryvanie hatch 14
    Office of the heater and air conditioning 14
    Rear windows 15
    Replacing the cabin filter 15
    Sockets for connecting additional devices 16
    Cassette - the main points of operation 16
    Radio 16
    Cassette player 16
    CD Player 16
    16 Cassette
    Radio 16
    The recorder 17
    CD player (CD - changer) 17
    Anti-lock braking system (ABS) 17
    Brake Assist (BA) 17
    Traction Control (TRC) 18
    Vehicle Stability Control Vehicle (VSC) 18
    Driving a car with automatic transmission 18
    Driving a car with manual transmission 19
    System "Toyota Stop and Go 19
    Tips for driving in different conditions 19
    General recommendations 19
    Features Transmission 4WD models 20
    Towing 20
    Starting the engine 20
    Ignition lock 20
    Starting the engine 21
    If the engine does not start 21
    Starting the engine (if the spark plug "filled") 21
    Starting with extra battery 21
    Engine trouble while driving 22
    Stop the engine while in motion 22
    Engine overheating 22
    Spare tire, jack and tools 22
    Car jacking 22
    Replacement wheels 22
    Replacing the "dokatku" 23
    Recommendations for choosing a tire 23
    Checking tire pressure and condition 24
    Replacement tires 24
    Operation features 24 aluminum wheels
    Replacing the drive wheels 24
    Indicators wear on brake pads 25
    The catalytic converter and exhaust system 25
    Checking and replacing fuses 25
    Replacement Lamp 26
    Maintenance and general procedures for checking and adjusting 29
    Service intervals 29
    Engine oil and filter 29
    Checking and replacing the coolant 30
    Checking and cleaning the air filter 31
    Check the battery status 31
    Check drive belts mounted units 31
    Check the spark plugs 32
    Checking ignition timing 32
    Check the speed of idling 32
    Check the pressure end of the compression stroke 32
    Check hydraulic fluid level Clutch 33
    Check manual transmission oil 33
    Checking the oil level in the gearbox rear axle 33
    Check the level and condition of the working fluid in the automatic transmission 33
    Replace automatic transmission fluid in 33
    Automatic Filter Replacement 33
    Check and refill the transfer case oil 34
    Check fluid level GUR 34
    Engines 1NZ-FE (1,5) and 2NZ-FE (1,3). The mechanical part 35
    Check and adjust valve clearances in the drive 35
    Timing chain 36
    Removing 36
    Check the timing chain and chain tensioning mechanism for timing 38
    Replacement of front crankshaft oil seal 38
    Set 38
    The cylinder head 40
    Removing 40
    Disassembly, inspection, cleaning and repairing the cylinder head 42
    Set 42
    The cylinder block 44
    Preparation for demolition 44
    Disassembly, inspection, cleaning and repair of the cylinder 45
    Final assembly of 45
    Engine 1SZ-FE (1,0). The mechanical part 47
    Check and adjust valve clearances in the drive 47
    Timing chain 48
    Removing 48
    Check the timing chain and chain tensioning mechanism for timing 50
    Replacement of front crankshaft oil seal 50
    Set 50
    The cylinder head 51
    Removing 51
    Disassembly, inspection, cleaning and repairing the cylinder head 52
    Set 52
    The cylinder block 53
    Preparation for demolition 53
    Disassembly, inspection, cleaning and repair of the cylinder 53
    Final assembly of 53
    The engine - general maintenance procedures 55
    The cylinder head 55
    Disassembly 55
    Checking, cleaning and repairing parts of the cylinder head 55
    Assembly 59
    The cylinder block 60
    Disassembly 60
    Check 63
    Demolition of the site "piston-rod 64
    Check the status of the piston and connecting rod 64
    Boring the cylinders (1SZ-FE) 65
    Inspection and maintenance of the crankshaft 66
    Replacing the crankshaft oil seals 66
    Assembly site "piston - connecting rod 66
    Assembling the cylinder 67
    Cooling System 69
    Check the coolant 69
    Replacing the coolant 69
    Water Pump 69
    Thermostat 69
    Radiator 70
    Electric cooling fan 70
    The lubrication system 71
    Engine oil and filter 71
    Check oil pressure 71
    The oil pump 71
    Withdrawal (1NZ-FE, 2NZ-FE) 71
    Withdrawal (1SZ-FE) 71
    Disassembly 71
    Check 71
    Replacement of front crankshaft oil seal 72
    Installation (1NZ-FE, 2NZ-FE) 72
    Installation (1S2-FE) 72
    Fuel injection (EFI) 73
    Description 73
    Fuel System 73
    Air supply system 73
    Electronic control system 73
    Precautions 73
    Precautions for maintenance of electrical equipment 73
    Precautions in the presence of in-car mobile radio system 73
    Precautions when working with the air supply system 74
    Precautions when working with electronic control system 74
    Precautions when working with fuel system 74
    The system of diagnosing 75
    Description 75
    Indicator "CHECK ENGINE" ("check engine") 76
    The output of diagnostic codes (mode normal display) 76
    Erasing a diagnostic code 76
    Diagnostic trouble codes the engine management system 77
    Fuel System 84
    Fuel pump 84
    Injector 85
    Air supply system 86
    Throttle Body (1SZ-FE) 86
    Throttle Body (Series NZ) 87
    The valve control system speed idling 88
    Electronic control system 88
    The main relay fuel injection system and fuel pump relay 88
    Mass air flow sensor (1SZ-FE) 88
    Coolant temperature sensor 89
    Knock Sensor 90
    Valve VVT system 90
    Fuel vapor recovery system (EVAP) 90
    System off the fuel supply to the mode of forced idle 90
    Oxygen sensor 91
    Ignition system DIS-4 91
    Checks on the car 91
    Component testing 91
    Starting system 92
    Starter 92
    Dismantling and assembling starter (without gear) 92
    Dismantling and assembling starter (with planetary gear) 92
    Check the starter 94
    Checking the starter 96
    Starter relay 97
    The charging system 98
    Precautions 98
    Checks on the car 98
    Disassembly of the generator 98
    Check the generator 99
    Check the rotor 99
    Check the stator 99
    Check brushes 100
    Check power rectifier 100
    Check bearings 100
    The assembly of the generator 101
    Clutch 102
    Bleeding the clutch drive 102
    The clutch pedal 102
    Removal and installation of 102
    Checking and adjustment 102
    Clutch pedal sensor 102
    Checking 102
    Cover and clutch disc 103
    Master cylinder hydraulic clutch 104
    Cylinder actuator clutch 105
    Removal and installation of 105
    Dismantling and assembling 105
    Manual Transmission 107
    Check manual transmission oil 107
    Manual transmission assembly 107
    Removal and installation (C50F) 107
    Removal and Installation (C550, C56, S154) 107
    Dismantling and assembling 109
    Replacement seals the drive shaft 114
    Ropes and gear selection 114
    Removal and installation of 114
    The gear lever 114
    Transfer Case 115
    Checking and topping up oil 115
    Removal and disassembly 115
    Building and installing 116
    Replacement of seals 117
    Automatic Transmission 119
    Preliminary checks 119
    Check and adjust traction control automatic transmission 119
    Check and adjust engine start switch prohibition 119
    Auto Diagnostics 119
    The system self-test 119
    General information 119
    Check indicator deactivate overdrive transmission 119
    Fault codes 119
    Reset fault codes 120
    Check gear 120
    Verification of components of the electrical control system 121
    Check mechanical systems CAT 123
    Test on a fully braked vehicle (stall test) 123
    Check-in time enable the transfer of 123
    Hydraulic test 123
    124 Road Test
    Blocking system selector and the ignition key 124
    Replacement seals the drive shaft 126
    Replacing the drive shaft seal (4WD) 127
    Switch ban starting 127
    Valve 127
    Gearbox assembly 128
    Checking the torque converter 129
    Transfer Case 129
    The drive shafts 131
    Removal of 131
    Disassembly 132
    Assembly 133
    Set 134
    Driveshaft 135
    The front part of the shaft 135
    The central part of the shaft 136
    The back of the drive shaft 137
    Rear axle gears 138
    Checking the oil level 138
    Removal and installation of the gearbox 138
    Check the gearbox 138
    Suspension 140
    Preliminary checks 140
    Replacement tires 140
    Check and adjust the angles of the front wheel set 140
    Check and adjust toe 140
    Check the angles of rotation of wheels 141
    Verification of collapse, the longitudinal and transverse inclination of the axes of rotation 141
    Adjusting the collapse of the front wheels 141
    Check and adjust the angles of rear wheels 142
    Check convergence 142
    Front Suspension 142
    Check the collapse of 142
    Front suspension strut 142
    Disassembly 142
    Check the shock absorber 143
    Assembly 143
    Set 143
    The lower front suspension arm 143
    Removal of 143
    Checking 144
    Set 144
    Stabilizer bar front suspension 144
    Front axle hub 146
    Removal of 146
    Disassembly 147
    Assembly 147
    Install the steering knuckle with hub 147
    Replacement bolt hub 148
    Shock absorber spring rear suspension and 148
    Rear Suspension 148
    Beam rear suspension 150
    The lower jet thrust (4WD) 151
    The hub of the rear axle 152
    Steering 155
    Check fluid level GUR 155
    Bleeding Power Steering 155
    Check the pressure of working fluid WTP 155
    Check wheel play 156
    Check the efforts of the steering wheel (models with WTP) 156
    Check and adjust the belt drive pump WTP 156
    Power Steering Pump 156
    The steering mechanism 159
    Steering column (excluding models with automatic transmission selector on the steering column), 168
    Steering wheel (models with automatic transmission selector on the steering column) 169
    The ignition lock 171
    Brakes 172
    Bleeding the brake system 172
    Check and adjust the brake pedal 172
    Check and adjust parking brake (up to 12.2002, the) 172
    Check and adjust brake pedal (with Mr. 12.2002) 173
    Check lining thickness of brake pads 173
    Brake master cylinder 173
    Vacuum brake booster 174
    Check the vacuum brake booster 174
    Check the check valve 175
    Front brake 175
    Removal and installation of 175
    Disassembly of caliper 175
    Checking front brake 176
    Rear drum brakes 176
    Rear disc brakes 178
    Removal and installation of 178
    Replacing brake pads 178
    Removing and installing the calipers 179
    Disassembly and assembly slide 179
    Checking 179
    The parking brake 179
    Removal and installation of cables (models with rear drum brakes) 179
    Removing and installing (for models with rear disc brakes) 180
    Inspection and maintenance 180
    Removing and installing brake pedal (with Mr. 12.2002) 181
    The pressure regulator (R - valve) 182
    Antilock braking system (ABS) and Brake Assist (BA) 183
    Description of the diagnostic system 183
    Check the ABS 183
    Reset fault codes 184
    Diagnosis of sensor and speed sensor delay (before 2000) 186
    Diagnostic sensors of the ABS and BA (from 2000) 187
    Testing the system BA 187
    Check speed sensor 187
    ABS hydraulic unit 187
    Removal and installation of 187
    Check brake lights switch 188
    Motion sensor on brake pedal 188
    Speed sensor front wheel 188
    Speed sensor rear wheel 189
    Systems to improve drivability (ABS, TRC, VSC, and VA) 190
    Description 190
    Precautions system VSC 190
    Testing of ABS, TRC, VSC, and BA 190
    Reset fault codes 194
    Diagnosis speed sensor, the sensor delay and a pressure sensor in the main
    brake cylinder 194
    Diagnosis of sensor systems VSC 195
    Check control relay 195
    Pressure Modulator 195
    Wheel speed sensors 196
    Check the circuit 196 ABS
    Body 199
    The front bumper 199
    The rear bumper 199
    Hood 202
    Molding Roof 202
    Rear Spoiler 202
    Decorative sill 203
    Interior trim (five-door model) 203
    Interior trim (three-door model) 205
    Luke 206
    The front door 207
    Rear side door 207
    The rear door 210
    The windshield 211
    Glass back door 212
    Rear side window (three-door model) 213
    The instrument panel 214
    Air-conditioning, heating and ventilation 219
    Safety precautions when working with refrigerant 219
    Evacuation, charging and verification system 219
    Removing refrigerant from a system of 219
    Installation of gauges 219
    Evacuation of 220
    Charging system 220
    Check tightness of the system 221
    Refilling of the refrigerant 221
    Removing the pressure gauge 221
    Checking the system pressure gauge block 221
    Check refrigerant 222
    Air-conditioning control panel and the heater 223
    Unit air conditioner 224
    The control unit 227 air-conditioned
    Air conditioning compressor and an electromagnetic clutch 227
    Capacitor 227
    Check electrical components 228
    The control unit air conditioner (except models for cold climates) 228
    The control unit air conditioner (model for cold climates) 228
    The set of switches and air-conditioning control panel heater (model
    with air conditioning with automatic control) 231
    The set of switches and control panel, air conditioner heater (air conditioner with mechanical control) 231
    Heater fan 232
    Motor is driven mixing of air flows 232
    Motor is driven the direction of flow of air 232
    The drive air intake valve 233
    Resistor heater fan (air conditioner with mechanical control) 233
    Resistor heater fan (air conditioning with automatic control) 233
    Switch the heater (model for cold climates) 233
    Additional heater {model for cold climates) 233
    Electromagnetic clutch 233
    Sunlight sensor 233
    The temperature sensor of the evaporator 233
    The switch "MAX MUSIC" and switch the direction of airflow (models for cold climates) 233
    Suppression switch 234
    Ambient air temperature sensor and temperature sensor in front of the evaporator (air conditioner with automatic control) 234
    Relays electromagnetic clutch 234
    Additional relay otolitelya (models for cold climates) 234
    Relay heater fan motor 234
    Security System (SRS) 235
    Precautions and renovate the 235
    Connectors 235
    System diagnostics 235
    Erase fault codes 235
    Removing and installing the driver airbag 235
    Removal and installation of the spiral wire 235
    Check the driver airbag 235
    Removal and installation of the passenger airbag 235
    Removing and installing the SRS control unit 235
    Removing and installing front sensor 239
    Removing and installing side SRS sensor 239
    Body Electrical 240
    General information 240
    Precautions 240
    The inclusion of thermal fuse 240
    Replacing the fuses 240
    Identification of the terminal 240
    Relays and fuses 240
    The ignition lock 243
    Lights and lighting 243
    243 Combination switch
    Check the circuit breaker switch, indicator lamps 243
    Check the switch fog lamps 243
    Checking the limit switches 246
    Check the switch reversing lamps 246
    Check brake lights switch 246
    Check door locks 251
    Rear passenger door 251
    The remote control central locking 252
    Testing the system 252
    Check relay control central locking 252
    The transmitter 252
    Register a new code 252
    Check the receiver 253
    Wiper and washer 253
    Check circuit breakers 253
    Check the chain windshield wiper 253
    Check the operation of windshield washer 253
    The motor windshield wiper 254
    Rear wiper motor for 254
    The motor and pump washer 254
    The instrument cluster 255
    Connectors combination of instruments 255
    Check sensor low brake fluid level 255
    Check the availability of passenger sensor 255
    Check the sensor in the buckle the seat belt 255
    Check the speedometer 255
    Check the fuel level sensor 255
    Check the oil pressure indicator alarm 255
    Check the parking brake indicator 255
    Check the engine coolant temperature indicator 255
    Check fuel level indicator 258
    Checking automatic transmission selector position indicators 259
    Warning system left by the key 259
    Check warning system covering the abandoned 259
    Checking the system Prevention of reversing 259
    Check control switch odometer 259
    Check the instrument cluster circuit 259
    Check the instrument cluster circuit 259
    Sound system (model 1999) 269
    Self-test 269
    Check radioresivera 269
    Sound system (model 2002) 269
    Self-test 269
    Sound system (model 2002) 271
    Self-test 271
    Scheme of electrical equipment (electrical) Vitts Toyota / Platz 274
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  3. # 2
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    Good time of day, the reference manual is not clear?

  4. # 3
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    repair manuals, spare parts, repair manual, user's manual
    Translated text
    Hey you I can pass the manual?
    Original text

  5. # 4
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    repair manuals, spare parts, repair manual, user's manual
    Translated text
    Me podrias send? Rabbit567@yahoo.com Thank you.
    Original text

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    antgaleev, atshula, ivanuchi replied personal message.

  7. # 6
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    repair manuals, spare parts, repair manual, user's manual
    Translated text
    Greetings from chili pepper. Can send me the archive??? (kancerberox@hotmail.com). From already graces.
    Original text

  8. # 7
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    kancerbero - Answered a personal message.

  9. # 8
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    hello, recently it buy me a vitz and interests me have this manual, if even you have it. Thank you In advance.

    ----------Message posted at 15:21----------previous message was in 15:18 — — — — — — — — — —

    repair manuals, spare parts, repair manual, user's manual
    Translated text
    hello, recently it buy me a vitz and interests me have this manual, if even you have it.Thank you In advance.
    Original text


    ----------Message posted at 15:22----------previous message was in 15:21 — — — — — — — — — —

    repair manuals, spare parts, repair manual, user's manual
    Translated text
    hello, recently it buy me a vitz and interests me have this manual, if even you have it. Thank you In advance.
    Original text

  10. # 9
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    free link please

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    alexxbest - Answered a personal message.


 
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