Toyota Vitz/Platz 1999-2005-user guide/instruction on repair, maintenance and operation of the vehicle.
Repair manual Toyota Witz/Platz, as well as guidance on the maintenance and operation of the vehicle, a Toyota Vitz/Platz 1999-2005 Gg. release equipped gasoline engines 1SZ-FE, 1NZ-FE, 2NZ-FE 1.3 1.0, size, 1.5 l book can be Also used for the repair of the car brands of Bb 2000-2005, Ist 2000-2006 biennium 2000-2001 Will Vi, Probox 2002-2006, Funcargo 2002-2006, Will Cypha 2002-2005 Gg. release.
Manual contains detailed information on repair and adjustment of control system components gasoline engines, variable valve timing (VVT-i), describes how to use the self-diagnostic system AUTOMATIC TRANSMISSION and ABS and recommendations for adjustment and repair of automatic transmissions, brake components (including ABS), steering and suspension.
The possible faults Toyota Witz/Platz, methods of diagnosis and elimination, mating the size of the main components and their allowable wear, recommended lubricants and hydraulic fluids.
In individual sections of the manual includes instruction manual Toyota Vitz/Platz, recommendations for maintenance, electrical circuit (wiring) Toyota Vitz/Platz.


3 identification
Specifications engines installed on the Toyota Vitz 3
Abbreviations and symbols 3
General instructions for repair 3
Deciphering the code model 4
Point of installation garage Jack and lift 4 paws
Lock the doors 5
Odometer and odometer 7
Tachometer 7
Fuel quantity indicator 7
Watch 7
Dash lights 7
Windows 9
Warning lights in the car 9
Correction system headlight 10
Hood and trunk lid (rear door) 10
Hatch fuel filler neck 11
Control of wiper and washer 11
Adjusting the steering wheel 11
Office of the mirrors 11
Seats 11
ISOFIX child seat mounts for 12
Seat belts 12
Regulation of the height of the mounting points of the safety belt (front seat) 13
Child seats 13
Infants and young children 13
Teens 13
Warning system for passenger safety belt nepristegnutom 13
Precautions during operation of vehicle equipped with SRS 13
Luke 14
Opening and closing hatch 14
Reopening the hatch 14
Office of heater and air conditioning 14
15 rear window heater
Replacing the cabin filter 15
Sockets for connecting additional devices 16
Cassette-the main points of operation 16
Radio 16
Cassette player 16
CD player 16
Radio cassette player 16
Radio 16
The recorder 17
CD player (CD-changer) 17
Anti-lock braking system (ABS) 17
Emergency braking system (VA) 17
Traction control (TRC) 18
The system of exchange rate stability (VSC) 18
Driving a car with automatic transmission 18
Driving a car with MANUAL TRANSMISSION 19
" System Toyota Stop and Go 19
Tips for driving in different conditions 19
General recommendations 19
Features of transmission models 4WD 20
Towing 20
Engine start 20
Ignition lock 20
Start engine 21
If the engine does not start 21
Engine start (if the spark plugs are " ") 21
Start using the extra battery 21
Engine trouble while driving 22
Engine stalling while driving 22
Overheating of engine 22
Spare wheel, Jack and tools 22
22 car jacking in 1925
22 wheel replacement
Replace the "dokatku" 23
Recommendations at the choice of tires 23
Checking tire pressure and condition 24
Replacement tires 24
Features of operation of aluminum disks 24
Replacement wheels 24
Wear indicators on brake pads 25
Catalytic converter and exhaust system 25
Checking and replacing fuses 25
Lamp replacement 26
Maintenance and general procedures for checking and adjusting 29
Service intervals 29
Engine oil and filter 29
Checking and replacing the coolant 30
Checking and cleaning the air filter 31
Check the status of the battery 31
Check drive belts mounted units 31
Check spark plugs 32
Checking ignition timing 32
Checking idling speed 32
Checking the pressure end of compression stroke 32
Checking the fluid level of the hydraulic drive clutch 33
Checking the oil level in the gearbox rear-axle 33
Check the level and condition of the working fluid in the automatic transmission 33
Replacement of the working fluid in the automatic transmission 33
Filter replacement AUTOMATIC TRANSMISSION 33
Checking and topping up oil transfer box 34
Checking the fluid level GUR 34
Engines 1NZ-FE (1.5) and 2NZ-FE (1.3). Mechanical part 35
Check and adjust valve clearance in the drive 35
Timing chain 36
Removing 36
Check the timing chain and timing chain tensioner mechanism 38
Replace front oil seal crankshaft 38
38 installation
Cylinder head 40
Removing 40
Disassembly, inspection, cleaning and repairing the cylinder head 42
42 installation
The cylinder block 44
Preparations for the demolition of 44
Disassembly, inspection, cleaning and repair of the cylinder block 45
Final Assembly 45
Engine 1SZ-FE (1.0). Mechanical part 47
Check and adjust valve clearance in the drive 47
Timing chain 48
Removing 48
Check the timing chain and timing chain tensioner mechanism 50
Replace front oil seal crankshaft 50
Add 50
The head of the cylinder block 51
Removal of 51
Disassembly, inspection, cleaning and repairing the cylinder head 52
52 installation
The cylinder block 53
Preparation for disassembly of 53
Disassembly, inspection, cleaning and repair of the cylinder block 53
Final Assembly of 53
The engine-general repair procedures 55
Cylinder head 55
Disassembly of 55
Checking, cleaning and repair of parts of the cylinder head 55
Build 59
The cylinder block 60
Demolition of 60
Check 63
Disassembly site piston-connecting rod 64 "
Check the status of the piston and connecting rod 64
Boring cylinders (1SZ-FE) 65
Inspection and maintenance of the crankshaft 66
Replacing the crankshaft oil seals 66
Building site piston-connecting rod 66 "
Assembling the cylinder block 67
Cooling system 69
Checking the coolant 69
Replacing the coolant 69
Pump coolant 69
Thermostat 69
Heater 70
Electric cooling fan 70
Lubrication system 71
Engine oil and filter 71
Check oil pressure 71
Oil pump 71
Withdrawal (1NZ-FE, 2NZ-FE) 71
Withdrawal (1SZ-FE) 71
Disassembly of 71
71 check
Replace front oil seal crankshaft 72
Installation (1NZ-FE, 2NZ-FE) 72
Installation (1S2-FE) 72
Fuel injection (EFI) 73
73 description
Fuel system 73
Air supply system 73
The electronic control system 73
Precautions 73
Precautions for maintenance of electrical equipment 73
Precautions in the presence of a car mobile radio communication systems 73
Precautions when working with a system of air supply 74
Precautions when working with electronic control system 74
Precautions when working with fuel system 74
The system of diagnosing 75
75 description
" CHECK ENGINE light " (" check engine ") 76
The output of diagnostic codes (mode normal self) 76
Erasing a diagnostic code 76
Diagnostic trouble codes the engine management system 77
Fuel system 84
Fuel pump 84
Injectors 85
Air supply system 86
Throttle body (1SZ-FE) 86
Throttle body (series NZ) 87
The valve control system speed idling 88
The electronic control system 88
The main relay fuel injection system and fuel pump relay 88
Air mass meter (1SZ-FE) 88
Coolant temperature sensor 89
Knock sensor 90
Valve VVT system 90
System of fuel vapor recovery (EVAP) 90
System off the fuel supply to the modes of forced idling 90
91 oxygen sensor
Ignition system DIS-4 91
Checks on the car 91
Checking components in 91
Starting system 92
Starter 92
Disassembly and Assembly of the Starter (without gear) 92
Disassembly and Assembly of the Starter (with planetary gear) 92
Checking the Starter 94
Checking the Starter 96
Starter relay 97
The charging system 98
Precautions 98
Checks on the car 98
Disassembly of the generator 98
Check alternator 99
Check the rotor 99
Check the stator 99
Check brushes 100
Check the rectifier 100
Check bearings 100
Assembling generator 101
Clutch 102
Bleeding the drive clutch 102
Clutch pedal 102
Removing and installing 102
Check and adjustment 102
Clutch pedal sensor 102
Check 102
Cover and clutch disc 103
Master cylinder hydraulic clutch 104
Cylinder actuator clutch 105
Removing and installing 105
Disassembly and reassembly 105
Manual gearbox 107
Manual gear box Assembly 107
Removing and installing (C50F) 107
Removal and installation (C550, S56, S154) 107
Disassembly and reassembly 109
Replacement seals driveshafts 114
Ropes and gear selection 114
Removing and installing 114
Gearshift lever 114
Transfer case 115
Checking and topping up oil 115
Removing and disassembling 115
Building and installing 116
Replacement seals 117
Automatic transmission 119
Preliminary checks 119
Check and adjust the traction control automatic transmission 119
Check and adjust the switch ban starting 119
Auto Diagnostics 119
Self-diagnostic system 119
General information 119
Check indicator deactivate Overdrive transmission 119
Fault codes 119
Reset fault codes 120
Checking the gear 120
Verification of components of the electric control system 121
The mechanical systems of CPR 123
Test completely inhibited vehicle (stall test) 123
Check-in time enable the transfer of 123
Hydraulic test 123
Road test 124
System Selector lock and the ignition key 124
Replacement seals driveshafts 126
Replacing the seal propeller shaft (4WD) 127
Switch ban starting 127
Valve 127
Transmission Assembly 128
Check the torque converter 129
Transfer case 129
Drive shafts 131
Removal of 131
Disassembly of 132
Build 133
Installation of 134
Drive shaft 135
Front drive shaft 135
The central part of the drive shaft 136
Rear drive shaft 137
Gearbox rear axle 138
Check oil level 138
Removing and replacing the gear 138
Checking 138 reducer
Suspension 140
Preliminary checks 140
Replacement tires 140
Inspection and alignment of the front wheels 140
Check and adjust toe 140
Check the angles of rotation of wheels 141
Verification of collapse, the longitudinal and transverse inclination of the axis of rotation of the 141
Adjusting the collapse of the front wheels 141
Inspection and alignment of rear wheels 142
Check convergence 142
Front suspension 142
Check the collapse of 142
Rack front suspension 142
Disassembly of 142
Check the shock absorber 143
Build 143
Installation of 143
Lower arm front suspension 143
Removal of 143
Testing 144
Installing 144
Sway bar front suspension 144
Hub front axle 146
Removal of 146
Disassembly of 147
Build 147
Install the knuckle with the hub 147
Replacement bolt hub 148
Shock absorber and spring rear suspension 148
Rear suspension 148
Beam rear suspension 150
Lower reactive thrust (4WD) 151
Hub rear axle 152
Steering 155
Checking the fluid level GUR 155
Checking the working fluid pressure GUR 155
Check wheel play 156
Checking the efforts of the steering wheel (models with WTP) 156
Check and adjust the drive belt power steering pump 156
Steering mechanism 159
Steering column (except models with automatic transmission selector on the steering column) 168
Steering wheel (models with automatic transmission selector on the steering column) 169
Ignition lock 171
Brake system 172
Bleeding the brake system 172
Check and adjust the brake pedal 172
Check and adjust parking brake (up to 12.2002 City) 172
Check and adjust the brake pedal (with Mr. 12.2002) 173
Check lining thickness of brake pads 173
Brake master cylinder 173
Vacuum brake booster 174
Check the vacuum brake booster 174
Check valve 175
The front brake 175
Removing and installing 175
Disassembly of caliper 175
Check the front brake 176
Rear drum brakes 176
Rear disc brakes 178
Removing and installing 178
Replacing brake pads 178
Removing and replacing the calipers 179
Disassembly and Assembly of the caliper 179
Verification of 179
Parking brake 179
Removing and replacing cables (models with rear drum brakes) 179
Removal and installation (models with rear disc brakes) 180
Inspection and maintenance of 180
Removing and installing brake pedal (with Mr. 12.2002) 181
Pressure regulator (p-valve) 182
Antilock braking system (ABS) and emergency brake system (VA) 183
Description of the diagnostic system 183
Check the ABS system 183
Reset fault codes 184
Diagnostic sensors speed and deceleration sensor (up to 2000 g.) 186
Diagnosis of sensor ABS system and VA (2000) 187
Check the operation of the system BA 187
Check speed sensors 187
ABS hydraulic unit 187
Removing and installing 187
Check the switch stoplights 188
Displacement sensor brake pedal 188
Sensors speed front wheel 188
Speed sensor rear wheel 189
System to improve drivability (ABS, TRC, VSC, and VA) 190
190 description
Precautions system VSC 190
Verification systems ABS, TRC, VSC and BA 190
Reset fault codes 194
Diagnostic sensors speed and deceleration sensor, pressure sensor in the main
brake cylinder 194
Diagnosis of sensor systems VSC 195
Check control relay 195
Pressure modulator 195
Wheel speed sensors 196
Checking chain ABS 196
A 199
Front bumper 199
Rear bumper 199
Hood 202
Molding roof 202
Rear spoiler 202
Fingerboard decorative threshhold 203
Trim (five-door model) 203
Trim (three-door model) 205
Luke 206
Front door 207
Rear side door 207
Tailgate 210
The windshield 211
Glass back door 212
Rear side window (three-door model) 213
Instrument panel 214
Air conditioning, heating and ventilation 219
Safety measures when working with refrigerant 219
Evacuation, charging and verification system 219
Remove the refrigerant from the system 219
Pressure gauge unit 219
Evacuation of 220
Charging system 220
Leak check system 221
Refueling refrigerant 221
Removing the pressure gauge block 221
Checking the system pressure gauge block 221
Checking the amount of refrigerant 222
Control Panel, air conditioning and heater 223
Air conditioner unit 224
Air conditioning control unit 227
AC compressor and electromagnetic clutch 227
Capacitor 227
Check the electrical elements 228
The control unit air conditioner (model for cold climates) 228
The control unit air conditioner (model for cold climates) 228
Switch block control panel air conditioning and heater (model
air conditioning with automatic control) 231
Switch block control panel air conditioning and heater (air conditioner with mechanical control) 231
Heater fan 232
Damper mixing of air flows 232
Damper air flow direction 232
Damper air intake 233
Resistor heater fan (air conditioner with mechanical control) 233
Resistor heater fan (air conditioning with automatic control) 233
Switch heater (model for cold climates) 233
{Additional heating model for cold climates) 233
Electromagnetic coupling 233
The sensor of sunlight 233
The temperature sensor for the evaporator 233
" Switch MAX MUSIC " and air flow direction switch (model for cold climates) 233
Switch suppression 234
Ambient air temperature sensor and temperature sensor the evaporator (air conditioning with automatic control) 234
Relays electromagnetic clutch 234
Relay additional otolitelya (model for cold climates) 234
Motor heater fan relay 234
Security system (SRS) 235
Precautions for maintenance and repair work 235
235 connectors
System Diagnostics 235
Erasing fault codes 235
Removing and installing the driver airbag 235
Removal and installation of spiral wires 235
Check the driver's airbag 235
Removing and installing passenger airbag 235
Removing and installing the control unit 235 SRS
Removing and installing front sensors 239
Removing and installing side sensors SRS 239
Body electrical 240
General information 240
Precautions 240
The inclusion of thermal fuse 240
Replacement fuse 240
Identification of the connectors 240
Relays and fuses 240
Ignition lock 243
Lights and lighting 243
Combined switch 243
Check circuit breaker relay-direction indicator lamps 243
Check the switch fog lamps 243
Checking the limit switches 246
Check the switch reversing lamps 246
Check the switch stoplights 246
Check door locks 251
Rear passenger door 251
System remote control central locking 252
Check the operation of the system 252
Checking the relay control central locking 252
The transmitter 252
Registration of new code 252
Check the receiver 253
Wiper and washer 253
Checking circuit breakers 253
Checking the chain cleaner windshield 253
Test the windshield washer 253
Electric motor cleaner windshield 254
Rear wiper motor 254
The motor and pump washer 254
Instrument cluster 255
Connectors dash 255
Check sensor low brake fluid level 255
Check sensor availability of passenger 255
Check sensor harness buckle in 255
Checking the speedometer 255
Checking the fuel level sensor 255
Check oil pressure indicator alarm 255
Applying the parking brake check indicator 255
Check coolant temperature indicator is 255
Check fuel gauge 258
Check indicators on the automatic transmission selector 259
System warning on abandoned key 259
System check light warning on abandoned 259
Check warning system reversing 259
Check the control switch odometer 259
Checking the chain dash 259
Checking the chain dash 259
Audio system (model 1999) 269
Self test 269
Check radioresivera 269
Audio system (model 2002 g.) 269
Self test 269
Audio system (model 2002 g.) 271
Self test 271
Electrical circuit (wiring) Toyota Witz/Platz 274


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