TOYOTA FunCARGO 1999-2007 (petrol)-manual repair, maintenance and operation of the vehicle.
Manual repair manual Toyota FunCargo, and manual of operation and maintenance of the car Toyota FunCargo 1999-2007. release equipped gasoline engines 2NZ-FE, 1NZ-FE working capacity of 1.3 and 1.5 l.
Manual detailed information on repair and adjustment of control system components gasoline engines, variable valve timing (VVT-i), describes how to use the self-diagnostic system AUTOMATIC TRANSMISSION and ABS and recommendations for adjustment and repair of automatic transmissions, brake components (including ABS), steering and suspension.
The manual lists the possible malfunctions of the car Toyota FunKargo, remedies, mating dimensions main components and their allowable wear, recommended lubricants and hydraulic fluids.
In some sections of the publication includes recommendations for maintenance and electrical circuit (wiring) of the car.
The book is intended for owners of Toyota FanKargo, mechanics, service stations and garages.


Content:

Abbreviations and symbols 3
3 identification
Engine number and identification 3
Deciphering the code 3 models
3 engine specifications
General instructions for repair 4
Point of installation garage Jack and lift 4 paws
Instruction manual 5
Lock the doors 5
Odometer and odometer 6
6 tachometer
Fuel quantity indicator 6
Watches 6
Windows 9
Warning lights in the car 9
Correction system headlight 10
Hood and trunk lid (rear door) 10
Hatch fuel filler neck 10
Control of wiper and washer 10
Adjusting the steering wheel 11
Office of the mirrors 11
Seats 11
Seat belts 12
Precautions during operation of vehicle equipped with SRS 13
Office of heater and air conditioning 14
Rear window heater 14
Replacing the cabin filter 15
Sockets for connecting additional devices 15
Cassette-the main points of operation 15
Radio 15
Cassette player 15
CD player 15
Radio 15
Radio 16
Cassette player 16
CD player (CD-changer) 16
Anti-lock braking system (ABS) 17
Emergency braking system (VA) 17
Traction control (TRC) 17
The system of exchange rate stability (VSC) 17
Driving a car with automatic transmission 17
Tips for driving in different conditions 18
Features of transmission 4WD models 18
Towing 19
Engine start 19
Engine trouble while driving 20
Spare wheel, Jack and tools 21
21 car jacking in 1925
21 wheel replacement
Replacement for " dokatku 22
Recommendations at the choice of tires 23
Checking tire pressure and condition of 23
Replacement tires 23
Features of operation of aluminum disks 24
Replacement wheels 24
Wear indicators on brake pads 24
Catalytic converter and exhaust system 24
Checking and replacing the fuses 24
Replacement lamps 25
Maintenance and general procedures for checking and adjusting 26
Service intervals 26
Engine oil and filter 26
Checking and replacing the coolant 27
Checking and cleaning the air filter 28
Check the status of the battery 28
Check drive belts mounted units 28
Check spark plugs 29
Checking ignition timing 29
Checking idling speed 29
Checking the pressure end of compression stroke 29
Checking the oil level in the gearbox rear-axle 29
Check the level and condition of the working fluid in the automatic transmission 29
Replacement of the working fluid in the automatic transmission 30
30 AUTOMATIC TRANSMISSION filter replacement
Checking and topping up oil transfer box 30
Checking the fluid level GUR 31
Engines 1NZ-FE (1.5) and 2NZ-FE (1.3). Mechanical part 32
Check and adjust valve clearance in the drive 32
Engine 33
Timing chain 35
The head of the cylinder block 39
The cylinder block 42
System WT-(i) 45
45 description
Scan WT 47
Removal of 47
Installing 47
Check valve WT 47
The engine-general repair procedures 48
The head of the cylinder block 48
The cylinder block 52
Cooling system 59
Checking coolant 59
Replacing the coolant 59
Coolant pump 59
Thermostat 59
Radiator 60
Electric cooling fan 60
Checks on the car 60
Check cooling fan relay or relay # 1 fan cooling system (FAN # " 1 ") 60
Check the electric fan motor 60
61 lubrication system
Engine oil and filter 61
Check oil pressure 61
Oil pump 61
Fuel injection (EFI) 63
63 description
Fuel system 63
Air supply system 63
The electronic control system 63
63 safety precautions
Precautions for maintenance of electrical equipment 63
Precautions in the presence of a car mobile radio communication systems 63
Precautions when working with a system of air supply 64
Precautions when working with electronic control system 64
Precautions when working with fuel system 64
The system of diagnosing 65
65 description
" CHECK ENGINE light " (" check engine ") 66
The output of diagnostic codes (mode normal self) 66
Erasing a diagnostic code 66
Diagnostic trouble codes the engine management system 67
Check the signals on the findings of the electronic control unit 68
Verification of components of the injection system by oscillograph 70
Fuel system 72
Fuel tank capacity 72
Fuel pump 74
Jets 76
Air supply system 77
Throttle body 77
The valve control system speed idling 77
An electronic management system 78
The main relay fuel injection system and fuel pump relay 78
Coolant temperature sensor 78
Knock sensor 78
Valve VVT system 78
System of fuel vapor recovery (EVAP) 78
System off the fuel supply to the modes of forced idling 79
79 oxygen sensor
Ignition system DIS-79 4
Starting System 80
Starter 80
Starter relay 84
The charging system 85
Precautions 85
Checks on the car 85
85 generator
Automatic gear box 89
89 General information
Preliminary checks 90
Check and adjust the traction control automatic transmission 90
Check and adjust the switch ban starting 90
Auto Diagnostics 90
Self-diagnostic system 90
General information 90
Fault codes 90
Reset fault codes 90
Checking the gear 91
Verification of components of the electric control system 91
The mechanical systems of CPR 95
Test completely inhibited vehicle (stall test) 95
Check-in time enable the transfer of 95
Hydraulic test 95
Road test 96
System Selector lock and the ignition key 96
Selector lock check 96
Ignition key lock check 96
Check and adjust the cable lock selector 96
Replacement seals driveshafts 98
Replacement seals gearbox output shaft (U340F) 98
Replacing the seal propeller shaft (U340F) 99
Switch ban starting 99
Valve 99
Transmission Assembly 100
Checking the torque converter installation 101
PTO gear 101
Driveshaft 102
Front driveshaft 102
Intermediate driveshaft 102
Rear driveshaft 104
Gearbox rear axle 105
Removing and replacing the gear Unit 105
Checking flange runout 105
Replace front oil seal 105
108 drive shafts
The front drive shafts 108
Rear axle shaft (4WD) 112
Suspension 114
Preliminary checks 114
Replacing the tires 114
Inspection and alignment of the front wheels 114
Inspection and alignment of the rear wheels, 116
Front suspension 116
Rack front suspension 116
Hub front axle 118
Lower arm front suspension 119
Sway bar front suspension 120
Rear suspension 122
Shock absorber and spring rear suspension 122
Beam rear suspension 124
Lower reactive thrust (4WD) 125
Hub rear axle (2WD) 126
Axys with a nave in gathering (4WD) 127
Steering 129
Preliminary checks 129
Checking the efforts of the steering wheel 129
Checking the working fluid pressure 129
Check wheel play 130
Checking the fluid level 130
Bleeding power steering system 130
130 steering leak test
Power steering pump 130
Steering gear 131
Steering column 135
Brake system 137
Bleeding the brake system 137
Check and adjust the brake pedal 137
Check and adjust the brake pedal 137
Check lining thickness of brake pads 138
Brake master cylinder 138
Vacuum brake booster 139
Front brakes: 140
141 rear drum brakes
142 parking brake
Antilock braking system (ABS) and emergency brake system {WA) 144
Check the ABS system 144
Reset fault codes 144
Diagnostic sensors speed and deceleration sensor, pressure sensor in the main brake cylinder 147
Check indicator ABS 147
Check the status indicator of the parking braking system, and the low brake fluid level 147
Brake light switch 147
Sensors speed front wheels 148
Speed sensor rear wheel (2WD models) 149
Speed sensor rear wheel (model 4WD) 149
Deceleration sensor (model 4WD) 150
Hydraulic block 150
System to improve drivability (ABS, TRC, VSC, and VA) 151
Description 151
Verification systems improve drivability 151
Reset fault codes 152
Reset and setting of zero point sensor deceleration and lateral displacement sensor 154
Resetting the zero point 154
Setting the zero point 154
Diagnostic sensors speed sensor, sensor deceleration and lateral movement of the pressure sensor in the main brake cylinder 154
Check the signals on pins connector ABS electronic control unit 155
155 wheel speed sensor
Check relay 156
Check the switch TRC 156
Check buzzer 156
Hydraulic block 156
Lateral displacement sensor 156
156 steering wheel position sensor
A 159
Removing and installing the holders ("poppers") 159
Removing and replacing the front bumper 159
Removing and replacing the front bumper moldings 159
Removing and installing rear bumper 159
Tailgate spoiler 160
Adjusting the hood 160
The front door of 161
Rear side door 163
Back door 165
Removing and installing trim 165
Windshield 168
Rear side window 169
Glass back door 170
Luke (model with sunroof) 171
171. windscreen wipers
Instrument panel 173
Air conditioning, heating and ventilation of 177
Safety measures when working with refrigerant 177
Evacuation, charging and verification system 177
Checking of the refrigerant amount 180
Air conditioning and heater Control Panel 181
Air conditioner unit 182
Air conditioning control unit 185
AC compressor electromagnetic clutch and 185
Capacitor 186
Checking the electrical components 187
The control unit air conditioner (model for cold climates) 187
The control unit air conditioner (model for cold climates) 187
Switch block control panel air conditioning and heater (models with automatic air conditioning) 187
Switch block control panel air conditioning and heater (air conditioner with mechanical control) 187
Check switch the air-conditioner and heater (model year 2002) 190
Heater fan 190
Streams of air mixing flap drive 190
Damper air flow direction 191
Air intake damper 191
Resistor heater fan (air conditioner with mechanical control) 191
Switch heater (model for cold climates) 191
Electromagnetic coupling 191
The temperature sensor for the evaporator 192
Sunlight sensor 192
Pressure switch 192
Resistor heater fan
(air conditioning with automatic control) 192
Ambient air temperature sensor and temperature sensor the evaporator (air conditioning with automatic control) 193
193 magnetic clutch relay
Heater fan motor relay 193
Security system (SRS) 194
Precautions for maintenance and repair works of 194
Connectors 194
Diagnosis of 194
Body electrical 199
199 General information
Relays and fuses 200
Combination unit 207
Lights and lighting 213
Wiper and washer 218
The electric drive of glasses 220
Rear window heater 223
Central locking 224
System remote control central locking 226
System warning on abandoned key in the ignition, 229
Power mirrors 229
Ignition lock 231
Electric drive hatch 232
Audio system 233
System MultiVision 237
System rear view 243
Connectors for connecting additional equipment 248
Electrical circuit (wiring) 250
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ISBN 5-88850-316-9
Of pages: 312




 



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