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Theme: TOYOTA FunCARGO (1999-2007) (petrol) - a guide to car repair and maintenance.

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    TOYOTA FunCARGO (1999-2007) (petrol) - a guide to car repair and maintenance.

    TOYOTA FunCARGO 1999-2007 (diesel) - manual repair, maintenance and operation of the vehicle.
    Reference Manual Repair Manual Toyota FunCargo, as well as operation and maintenance manual car Toyota FunCargo 1999-2007 gg. Release equipped gasoline engines 2NZ-FE, 1NZ-FE 1.3 and a working volume of 1.5 liters.
    Manual for detailed information on repair and adjustment of the elements of the system of management of gasoline engines, variable valve timing (VVT-i), describes how to use the AUTOMATIC TRANSMISSION and ABS system-diagnostics and recommendations for adjustment and repair of automatic transmissions, brake components (including ABS), power steering and suspension.
    The manual lists the possible malfunction of the car Toyota FunKargo, methods for their elimination, mating the size of the main components and their permissible limits of wear, recommended lubricants and hydraulic fluids.
    In some sections of the publication includes advice on maintenance of electrical equipment and circuits (electrical) of the car.
    The book is intended for owners of Toyota FanKargo, mechanics, service stations and car service workers.


    Abbreviations and conventions 3
    Identification of three
    The engine number and the identification plate 3
    Deciphering the code of Model 3
    Specifications Engine 3
    General repair manual 4
    Point of installation of garage jack and four pads lift
    Manual 5
    Locking of doors 5
    Odometer and odometer 6
    6 Tachometer
    A pointer to the amount of fuel 6
    6 hours
    9 windows
    Traffic lights in the car 9
    Headlight range adjustment system 10
    The hood and trunk lid (rear door) 10
    Hatch fuel-filler cap 10
    Management Windshield wiper and washer 10
    Adjusting the steering wheel 11
    Office of the mirrors 11
    Seats 11
    Safety belts 12
    Precautions for use of the vehicle equipped with a system of SRS 13
    Office of the heater and air conditioning 14
    Rear windows 14
    Replacing the cabin filter 15
    Sockets for connecting additional devices 15
    Cassette - the main points of operation 15
    Radio 15
    Cassette player 15
    CD Player 15
    15 Cassette
    Radio 16
    The recorder 16
    CD player (CD - changer) 16
    Anti-lock braking system (ABS) 17
    Brake Assist (BA) 17
    Traction Control (TRC) 17
    Vehicle Stability Control Vehicle (VSC) 17
    Driving a car with automatic transmission 17
    Tips for driving in different conditions 18
    Features Transmission 4WD models 18
    Towing 19
    Starting the engine 19
    Engine trouble while driving 20
    Spare tire, jack and tools 21
    Car jacking 21
    Replacement wheels 21
    Replacing the "dokatku 22
    Recommendations for choosing a tire 23
    Checking tire pressure and condition 23
    Replacement tires 23
    Operation features 24 aluminum wheels
    Replacing the drive wheels 24
    Indicators wear on brake pads 24
    The catalytic converter and exhaust system 24
    Checking and replacing fuses 24
    Replacement lamp 25
    Maintenance and general procedures for checking and adjusting 26
    Service intervals 26
    Engine oil and filter 26
    Checking and replacing the coolant 27
    Checking and cleaning the air filter 28
    Check the battery status 28
    Check drive belts mounted units 28
    Check the spark plugs 29
    Checking ignition timing 29
    Check the speed of idling 29
    Check the pressure end of the compression stroke 29
    Checking the oil level in the gearbox rear axle 29
    Check the level and condition of the working fluid in the automatic transmission 29
    Replace automatic transmission fluid in 30
    Automatic Filter Replacement 30
    Check and refill the transfer case oil 30
    Check fluid level GUR 31
    Engines 1NZ-FE (1,5) and 2NZ-FE (1,3). The mechanical part 32
    Check and adjust valve clearances in the drive 32
    The engine assembly 33
    Timing chain 35
    The cylinder head 39
    The cylinder block 42
    System WT-i 45
    Description 45
    Verification of WT 47
    Removing 47
    Set 47
    Check valve 47 WT
    The engine - general maintenance procedures 48
    The cylinder head 48
    The cylinder block 52
    Cooling System 59
    Check the coolant 59
    Replacing the coolant 59
    Water Pump 59
    Thermostat 59
    Radiator 60
    Electric cooling fan 60
    Check the vehicle 60
    Check the cooling fan relay or relay number 1 fan cooling system ("FAN № 1") 60
    Check electric fan motor 60
    The lubrication system 61
    Engine oil and filter 61
    Check oil pressure 61
    The oil pump 61
    Fuel injection (EFI) 63
    Description 63
    Fuel System 63
    Air supply system 63
    Electronic control system 63
    Precautions 63
    Precautions for maintenance of electrical equipment 63
    Precautions in the presence of in-car mobile radio system 63
    Precautions when working with the air supply system 64
    Precautions when working with electronic control system 64
    Precautions when working with fuel system 64
    The system of diagnosing 65
    Description 65
    Indicator "CHECK ENGINE" ("check engine") 66
    The output of diagnostic codes (mode normal display) 66
    Erasing a diagnostic code 66
    Diagnostic trouble codes the engine management system 67
    Check the signals on the findings of the electronic control unit 68
    Check fuel injection system components using an oscilloscope 70
    Fuel System 72
    The fuel tank 72
    Fuel pump 74
    Injector 76
    Air supply system 77
    Throttle body 77
    The valve control system speed idling 77
    Electronic control system 78
    The main relay fuel injection system and fuel pump relay 78
    Coolant temperature sensor 78
    Knock Sensor 78
    Valve VVT system 78
    Fuel vapor recovery system (EVAP) 78
    System off the fuel supply to the mode of forced idle 79
    Oxygen sensor 79
    Ignition system DIS-4 79
    Starting system 80
    Starter 80
    Starter relay 84
    The charging system 85
    Precautions 85
    Checks on the car 85
    Generator 85
    Automatic Transmission 89
    General information 89
    Preliminary inspection 90
    Check and adjust traction control automatic transmission 90
    Check and adjust the switch ban starting 90
    Auto Diagnostics 90
    Self-diagnostic system 90
    General information 90
    Fault codes 90
    Reset fault codes 90
    Check gear 91
    Verification of components of the electrical control system 91
    Check mechanical systems CAT 95
    Test on a fully braked vehicle (stall test) 95
    Check-in time enable transmission of 95
    Hydraulic Test 95
    Road Test 96
    Blocking system selector and the ignition key 96
    Check the selector block 96
    Check the ignition key lock 96
    Check and adjust cable lock selector 96
    Replacement seals the drive shaft 98
    Replacement seals output shaft of the gearbox (U340F) 98
    Replacing the drive shaft seal (U340F) 99
    Switch ban starting 99
    Valve 99
    Gearbox assembly 100
    Checking the torque converter 101
    Transfer Case 101
    Driveshaft 102
    Front driveshaft 102
    The intermediate drive shaft 102
    Rear driveshaft 104
    Rear axle gears 105
    Removal and installation of the gearbox 105
    Check flange 105 beats
    Replacement front seal 105
    The drive shafts 108
    The front drive shafts 108
    Rear axis (4WD) 112
    Suspension 114
    Preliminary checks 114
    Replacement tires 114
    Check and adjust the angles of the front wheel set 114
    Check and adjust the angles of rear wheels 116
    Front Suspension 116
    Front suspension strut 116
    Front axle hub 118
    The lower front suspension arm 119
    Stabilizer bar front 120
    Rear Suspension 122
    Shock absorber spring rear suspension and 122
    Beam rear suspension 124
    The lower jet thrust (4WD) 125
    The hub of the rear axle (2WD) 126
    Hinge-hub assembly (4WD) 127
    Steering 129
    Preliminary checks 129
    Check the efforts of the steering wheel 129
    Check the pressure of working fluid 129
    Check wheel play 130
    Check fluid level 130
    Bleeding the power steering system 130
    Check tightness of steering 130
    Power assisted steering pump 130
    The steering mechanism 131
    The steering column 135
    Brakes 137
    Bleeding the brake system 137
    Check and adjust the brake pedal 137
    Check and adjust brake pedal 137
    Check lining thickness of brake pads 138
    Brake master cylinder 138
    Vacuum brake booster 139
    Front brake 140
    Rear drum brakes 141
    The parking brake 142
    Antilock braking system (ABS) and Brake {BA) 144
    Check the ABS 144
    Reset fault codes 144
    Diagnosis speed sensor, the sensor delay and a pressure sensor in brake master cylinder 147
    Check the indicator 147 ABS
    Check the status indicator parking brake system and a low brake fluid level 147
    Stop Light Signals 147
    Speed sensor front wheel 148
    Speed sensor rear (model 2WD) 149
    Speed sensor rear (model 4WD) 149
    The sensor delay (model 4WD) 150
    The hydraulic unit 150
    Systems to improve drivability (ABS, TRC, VSC, and VA) 151
    Description 151
    Testing of improved drivability 151
    Reset fault codes 152
    Resetting and setting the zero point deceleration sensor and the sensor sideways movement of 154
    Reset the zero point 154
    Zero point 154
    Diagnosis of speed sensors, sensor deceleration sensor lateral movement and pressure sensor in the brake master cylinder 154
    Check the signals at pins of the connector ABS electronic control unit 155
    Wheel speed sensors 155
    Check Relay 156
    Check the switch TRC 156
    Checking the buzzer 156
    The hydraulic unit 156
    Lateral displacement sensor 156
    Steering wheel position sensor 156
    Body 159
    Removal and installation of holders (cannon) 159
    Removing and installing the front bumper 159
    Removing and installing trim the front bumper 159
    Removing and installing rear bumper 159
    Tailgate spoiler 160
    Adjusting the hood 160
    The front door 161
    Rear side door 163
    The rear door 165
    Removing and installing trim 165
    The windshield 168
    Rear side window 169
    Glass back door 170
    Luke (the model with sunroof) 171
    Wipers 171
    The instrument panel 173
    Air-conditioning, heating and ventilation 177
    Safety precautions when working with refrigerant 177
    Evacuation, charging and verification system 177
    Check refrigerant 180
    Air-conditioning control panel and the heater 181
    Unit air conditioner 182
    The control unit 185 air-conditioned
    Air conditioning compressor and an electromagnetic clutch 185
    Capacitor 186
    Check electrical components 187
    The control unit air conditioner (except models for cold climates) 187
    The control unit air conditioner (model for cold climates) 187
    The set of switches and control panel, air conditioner heater (models with air conditioning with automatic control) 187
    The set of switches and control panel, air conditioner heater (air conditioner with mechanical control) 187
    Check the air conditioner and heater switch (model 2002 model year) 190
    Heater fan 190
    Motor is driven mixing of air flows 190
    Motor is driven the direction of flow of air 191
    The drive air intake valve 191
    Resistor heater fan (air conditioner with mechanical control) 191
    Switch the heater (model for cold climates) 191
    Electromagnetic clutch 191
    The temperature sensor of the evaporator 192
    Sunlight sensor 192
    Pressure Switch 192
    Heater fan resistor
    (Air conditioning with automatic control) 192
    Ambient air temperature sensor and temperature sensor in front of the evaporator (air conditioner with automatic control) 193
    Relays electromagnetic clutch 193
    Relay heater fan motor 193
    Security System (SRS) 194
    Precautions and renovate the 194
    Connectors 194
    System diagnostics 194
    Body Electrical 199
    General information 199
    Relays and fuses 200
    The instrument cluster 207
    Lights and lighting 213
    Wiper and washer 218
    Pwr windows 220
    Rear Glass 223
    Central locking 224
    The remote control central locking 226
    Warning system left by the ignition key 229
    Power Mirrors 229
    The ignition lock 231
    Power moonroof 232
    Audio system 233
    System MultiVision 237
    Rear-view System 243
    Connectors to connect optional equipment 248
    Scheme of electrical equipment (electrical) 250

    ISBN 5-88850-316-9
    Pages: 312

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