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Thread: Toyota 4A-F, 5A-5F, 7A-FE - guidance for repair, maintenance and operation of engines.

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    Toyota 4A-F, 5A-5F, 7A-FE - guidance for repair, maintenance and operation of engines.

        


    Toyota Engines 4A-F, 5A-5F, 7A-FE - user guide / manual for repair, maintenance and operation.
    Repair manual carburettor Toyota 4A-F (1,6 l); 5A-F (1,5 l) and motor 4A-FE (1,6 l), 16 and 20-valve 4A-GE (1 , 6 l), 5A-FE (1,5 l), 7A-FE (1,8 liters) with fuel injection.
    The amount of information this book allows you to use the guidance in the repair of other engine technologies, 4A and 5A: 4A-G, 4A-GZE, 4A-GELU, 4A-ELU, 4A-GEU, 4A-FHE and 5A-FHE. The publication contains detailed information on repair and adjusting carburetors and fuel injection, ignition system, launching systems and charging instructions for using the self-diagnostics system, as well as possible problems and methods of their elimination, the corresponding dimensions of basic parts and their allowable wear limits.
    The book is designed for car owners, staff, service stations and repair shops.


    Contents:

    Abbreviations and symbols 6
    Identification of six
    General repair manual TOYOTA MOTOR 6
    Engine - mechanical part
    Description engines TOYOTA 4A-F, 4A-FE, 4A-GE, 5A-F, SA-FE, 7A-FE 7
    Check the level and quality of the coolant 8
    Checking the quality and level of engine oil 8
    Checking and cleaning the air filter 8
    Check the status of the battery 8
    Check high-voltage wires 8
    Check spark plugs 8
    Check drive belts mounted units 8
    Check and adjust valve clearances in heat 9
    Check and adjust ignition timing 15
    Preliminary remarks 15
    Check and adjust ignition timing 16
    Check and adjust the speed and composition of the mixture to a normal idle mode 17
    Additional control elements of the fuel 20
    Check the air intake system with a throttling valve to the engine, designed to work on depleted compositions of a mixture of 21
    Check Valve System WT (only 4A-GE (AE101, AE111) 22
    Check the engine 22
    Check the valve 22
    Compression check 22
    The timing belt 22
    Removing the timing belt 22
    Check the status of the timing element 26
    Install the timing belt 26
    Cylinder Head ENGINE TOIOTA 29
    Overview 29
    Removing the cylinder head 4A-F and 5A-F 29
    Removing the cylinder head 4A-FE, 5A-FEH7A-FE 33
    Removing the cylinder head 4A-GE (AE92, AW11 iAT160) 41
    Removing the cylinder head 4A-GE (AE101, AE111) 45
    Disassembling the cylinder head 47
    Checking, cleaning and repairing parts of the cylinder head 47
    Assembling the cylinder head 53
    Install the cylinder head 4A-F and 5A-F 54
    Install the cylinder head 4A-FE, 5A-FEH7A-FE 57
    Install the cylinder head 4A-GE (AE92, AW11 iAT160) 65
    Install the cylinder head 4A-GE (AE101, AE111) 69
    The cylinder block 69
    Overview 69
    Preparations for the demolition of the cylinder 69
    Disassembling the cylinder block 72
    Check the cylinder 75
    Demolition of the site "piston-rod 75
    Check the status of the piston and connecting rod 76
    Boring Cylinders 78
    Inspection and maintenance of the crankshaft 78
    Check non-return valves and nozzles for cooling the piston (4A-GE) 79
    Replacing the crankshaft oil seals 79
    Replacing the nozzle (4A-GE) 79
    Assembly site "piston-rod 79
    Assembling the cylinder 80
    Final assembly of the engine 81
    Troubleshooting 84
    Engine overheats 84
    Difficult start the engine 84
    Unstable idle 84
    "Dips" in the engine / sluggish acceleration 84
    Heat ignition engine 85
    Burning of a silencer, flash in the carburetor 85
    Increased oil consumption 85
    Increased fuel consumption 85
    The cooling system of engines TAYOTA
    Description of cooling system 86
    Refill the cooling system capacity 87
    Check the level and quality of the coolant 87
    Replacing the coolant 87
    Water Pump 88
    Thermostat 90
    Radiator 90
    The cooling fan with an electric 91
    Check the fan on the car 91
    Check TH (thermostat) 92
    Check the main motor relay (ENGINE MAIN) (for models AU and AT) or the main relay the fan (FAN MAIN RELAY) (model AW) 92
    Check the cooling fan relay or relay number 1 fan cooling system ("FAN № 1") (for AE110, AE101 IAT190, as well as for the model AW) 93
    Check electric fan motor 93
    Checking units electric fans and an electric control system components (AW) 94
    Potential problems and their causes and methods of eliminating 94
    Lubrication system
    Description of the lubrication system 95
    The oil pump 95
    Oil pressure regulator (reducing valve) 95
    Oil Filter 95
    Check oil pressure 96
    Change oil and filter 96
    The oil pump 96
    Replacement of front crankshaft oil seal 97
    Oil cooler and relief valve 97
    Removing and installing the oil cooler 97
    Removal of the pressure reducing valve 97
    Check relief valve 97
    Relief valve assembly 98
    Potential problems, their causes and remedies 98
    Fuel Injection System General Provisions 99
    Description of the fuel injection system 99
    Fuel System 99
    Air supply system 99
    Electronic control system 100
    Location of the components of the fuel injection 105
    Precautions 109
    Precautions for maintenance 109
    Precautions in the presence of a car mobile radio systems (NAM, SW, etc.) 109
    Precautions when working with the air supply system 110
    Precautions when working with electronic control system 110
    Precautions when working with fuel system 110
    System diagnostics 111
    Description 111
    The control lamp "CHECK 112
    The output of diagnostic codes in the current mode of self 112
    The output of diagnostic codes in test mode 113
    Erasing a diagnostic code 114
    Display diagnostic 114
    Diagnostic codes to the electronic control unit 115
    4A-GE with no air flow (AT160 and AE92 release from 1987) 115
    4A-GE with a flow meter of air (AT160 and AE92 release in 1987), 4A-GE (AE92 release in 1989), 4A-FE (AE92, AE95, AT171 and AT180) 115
    4A-FE serial version (AE101, AT190), 4A-FE with dining combustion system mixes (AE101, AT190), 5A-FE (AE110) release in 1995, and 7A-FE (AE93, AE102, AE103) 117
    4A-FE (AE111), 5A-FE (AE110) release in 1997, 7A-FE (AE115) 120
    4A-GE (AE111) 121
    Fault diagnosis by means of driving test 122
    Code number 21 - 122 Oxygen Sensor
    Code number 25 - Poor air-fuel mixture 123
    Code number 52 - 123 Knock Sensor
    Troubleshooting Volt / Ohmmeter 123
    The procedure for checking the electronic fuel injection 123
    Conclusions electronic control unit 125
    Conclusions electronic control unit (designation) 127
    Voltage and resistance between the electronic control unit 130
    Checking individual circuits of electronic fuel injection with a voltmeter 134
    Conclusions: + B-E1 + B1 - E1 135
    Conclusions: WATT 135-E1
    Conclusions: IDL - E2, VTA - E2, VCC - E2 135
    Conclusions: IGT-E1 136
    Conclusions: STA-E1 137
    Conclusions: № 10 - E01, E02, № 20 - E01, E02 138
    4A-GE (fuel injection system with additional resistance injectors) 138
    Conclusions: W-E1 139
    Conclusions: PIM - E2 and VCC - E2 (VC - E2 - for 5A-FE engine and 7A-FE) 139
    Conclusions: VC - E2 and VS - E2 (engines with air flow) 139
    Conclusions: THA-E2 140
    Conclusions: THW-E2 140
    Conclusions: A/S- E1 (models with air conditioning) 140
    Conclusions: RSC-E1, RSO - E1 141
    Check the oxygen sensor and / or sensor depleted AFR 141
    Electronic control system 143
    The main relay fuel injection system 143
    Relay switch 144 Fuel Pump
    Additional resistance and relay nozzles 144
    Termovremennoe relay nozzles 145 cold start
    Coolant temperature sensor and the intake air temperature (engines without air flow) 145
    Absolute pressure sensor in the intake manifold (engine without air flow) 145
    Variable resistor (engines without air flow and / or catalytic converter) 146
    Switch start banning (for models with automatic transmission) (4A-FE (AE111), 5A-FE (AE110), 7A-FE (AE115)) 147
    147 Knock Sensor
    Solenoid valve increase the speed of idling when you turn the air conditioner (model with air conditioning) 147
    Electropneumatic control system supplied air (4A-FE (AE101 and A190)) 148
    Oxygen sensor (models with a catalytic converter) 148
    The temperature sensor of exhaust gases 149
    Check the oxygen sensor 150
    Sensor-depleted composition of the mixture (4A-FE system with lean burn) 151
    System off the fuel supply to the mode of forced idle 152
    The control system fuel pressure depending on the temperature of the engine (4A-GE (AE92 models AT160 and to Europe) 152
    The system increases the speed at idle (4A-GE (AE92 and AT160) with a flow meter of air) 153
    The valve system speed control at idle speed (4A-FE (AE92, AE95, AT171 and AT180)) 153
    The valve controls the air supply system (4A-GE (AE92) without air flow, release in 1989) 154
    System switch-off (4A-FE (AE111), 5A-FE (AE110), 7A-FE (AE115)) 154
    The fuel pump 154
    Check the engine 155
    Check the fuel pump 157
    Removing and installing the fuel pump (4A-GE (AE92 and AT160) and 4A-FE (AE92, AE95 and AT171)) 157
    Removing and installing the fuel pump (4A-FE (AE101, AT180 and AT190), 5A-FE (AE110), 7A-FE (AE93, AE102)) 158
    Removing and installing the fuel pump (4A-GE (AE111)) 159
    Disassembly and assembly of the fuel pump (4A-FE (AE101, AT190), 5A-FE (AE110), 7A-FE (AE93, AE102)) 159
    Disassembly and assembly of the fuel pump (4A-FE (AT180)) 160
    Cold start injector 161
    Check the engine 161
    Removing injector cold start 161
    Check cold start injector 161
    Install injector cold start 162
    Differential Pressure Regulator Fuel 162
    Check the engine 162
    Injector 163
    Check injectors on the engine 163
    Removing the nozzle 164
    Check nozzles 166
    Install injector 166
    Mass air flow sensor 169
    Check the engine 169
    Removal of the air flow meter 169
    Check the air flow meter 169
    Setting the air flow meter 169
    Throttle body (4A-GE (AE92, AW11 and AT160)) 169
    Check the engine 170
    Throttle body 4A-GE (AE101, AE111) 171
    Removal and installation of 171
    Adjustment 171
    Check the throttle body number 1171
    Check the throttle body number 2172
    Check the throttle body number 3173
    Check the throttle body number 4173
    Throttle body (4A-FE, 5A-FE, 7A-FE) 173
    Check the engine 173
    Removing the throttle body 175
    Check the throttle body 175
    Install the throttle body 176
    The valve control system speed idle 177
    Check the engine 177
    Removing the valve control system speed idle 178
    Check valve control system speed idle 178
    Install the valve control system speed idle 179
    Notes to the procedures for troubleshooting 179
    The order of search engine malfunction TOIOTA 179
    Engine will not start, or starts with difficulty (at the crankshaft is rotated or not rotated slowly) 179
    Engine will not start or is difficult (at the crankshaft is rotated easily) 179
    Engine stalls often 180
    The engine sometimes stalls 180
    Unstable idling and / or misfiring 180
    High speed idle 180
    Outbreaks in the intake system (lean mixture) 181
    Afterburning in the exhaust (rich mixture, misfiring) 181
    The engine runs erratically and / or poor dispersal 181
    Fuel delivery system with a carburetor
    Description of the carburetor and some elements of the power system 182
    Precautions 185
    Checks on the car 185
    Cold engine 185
    Hot engine 186
    The constructive design of the carburetor 187
    Removal of the carburetor 188
    Disassembling the carburetor 189
    Cleaning Technology 191 carburetor
    Check the carburetor 191
    Assembling the carburetor 191
    Adjusting the carburetor 194
    Install the carburetor 196
    The fuel pump 196
    Removing the fuel pump 196
    Check the pump (leak test) 197
    Troubleshooting 197
    Install the fuel pump 197
    Ignition system
    Description 198
    Check for sparking 198
    Check high-voltage wires 200
    Check the spark plugs 200
    Standard spark plug 200
    Spark plugs with platinum electrodes 201
    Check the ignition system components or elements of the combined ignition unit 201
    Check the ignition coil 201
    Check Valve 202
    Check with an oscilloscope 203
    Combined unit plugs 204
    Removal of 204
    Demolition of the combined ignition unit (4A-F (AE92) and 5A-F) 204
    Checking the combined unit plugs (4A-F (AE92) and 5A-F) 206
    Assembling the combined unit plugs (4A-F (AE92) and 5A-F) 206
    Installing the combined unit plugs (4A-F (AE92) and 5A-F) 207
    Demolition of the combined ignition unit (4A-FE, 5A-FE, 7A-FE) 207
    Checking the combined unit plugs (4A-FE, 5A-FE, 7A-FE) 208
    Assembling the combined unit plugs (4A-FE, 5A-FE, 7A-FE) 208
    Installing the combined unit plugs (4A-FE, 5A-FE, 7A-FE) 208
    The distributor ignition system 209
    Removal of 209
    Disassembly 209
    Checking 209
    Replacing the distributor driven gear 209
    Assembly 210
    Set 210
    Potential problems, their causes and remedies 211
    Starting system
    Wiring diagram starter 212
    Location on the engine 212
    Starter 212 without gear
    Starter with a conventional gearbox 213
    Starter with planetary gear 214
    Replacing the findings traction relay (7A-FE (AE103)) 216
    Check the starter 217
    Check the armature 217
    Check the reservoir 217
    Check the stator 217
    Check brushes 217
    Check brush springs 218
    Check Brush holder 218
    Check freewheel and gears 218
    Check carrier and bearings (for a starter with a planetary gear) 218
    Check bearings (for a starter with a conventional gearbox) 218
    Check traction relay 219
    Checking the starter 219
    Starter relay 220
    Troubleshooting 220
    The charging system
    Precautions 221
    Checks on the car 221
    Generator - disassembly, inspection and assembly 222
    Disassembly 222
    Check the rotor 223
    Check the stator 223
    Check brushes 224
    Check power rectifier 225
    Check bearings 225
    Assembly 225
    The main relay engine (4A-F, 4A-GE (AE92)) 226
    Scheme of vacuum lines 227
    Wiring (electrical circuits)
    Operating Instructions
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  3. # 2
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    How can we download? Really need a book ...


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    Gogidganreplied personal message


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    This text was not translated, because it is originally in English Could i have this manual please.I finally bought my own car, a toyota corolla l-touring year 2000 model. it has a 5a-fe engine and i would like to maintain it as much as i can.Thank you in advance



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    Manual motor 5e

    Buena compa ero, felicidades por tu aporte queria solicitarte el ya que estoy estudiando manual mecanica automotriz y voy a necesitar el libro que mencionas porfa si es posible llegar a mi correo hacermelo gregorybr@outlook.com

    UNA vez mas gracias y felicidades por tu aporte
    regards
    Gregory


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    This text was not translated, because it is originally in English А где собственно ссылки?



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  11. # 10
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    repair manuals, spare parts, repair manual, user's manual
    Translated text
    Want a copy of this book!
    Original text




 

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