Toyota Mark II Chaser & Cresta 1992-1996-manual repair, maintenance and operation of the vehicle.
The guide provides a step by step description of procedures for operation, maintenance and repair of the rear-engined, four-wheel-drive vehicles Toyota MARK II/CHASER/CREST A 1992-1996 Gg. release equipped gasoline engines 4S-FE (1.8 l), 1 g-FE ENGINE (2.0 l) Fe-GE (2.5 l), 2zz-GE (3.0 l) Fe-GTE (Turbo 2.5 l) and turbocharged diesel engine 2 l-TE (2.4 l). The publication contains detailed information on repair and adjustment of control system components gasoline engines, electronic control system FUEL PUMP (EFI), how to use the self-diagnostic system AUTOMATIC TRANSMISSION and ABS and recommendations for adjustment and repair of mechanical and automatic transmissions, brake components (including ABS) and Acceleration slip regulation system (TRC) system, change the mode of shock-absorbers (TEMS), steering and suspension. Provides detailed wiring diagrams for all features! The possible faults and remedies, matched the size of the main components and their allowable wear, recommended lubricants and hydraulic fluids.


Content:

3 identification
Specifications engines installed on the model, the Mark II/Chaser/Cresta 3
Abbreviations and symbols 3
Instruction manual Toyota MARK 2/ČEJZER/CROSS 4
Instrumentation and controls 4
Warning lights on the car 6
6 lock the doors
Power window 7
Lever lock hood 8
Lever lock luggage 8
Hatch filler cap 8
Switch wiper and washer 8
Switch cleaning system mirror 9
Heated front seats and windshield (modification) 9
Adjusting the steering wheel 9
Office of the mirrors 9
Parking brake 9
Adjusting the seat 10
Office of heater and air conditioner 10
Cassette-the main points of operation 11
Parking system 12
Anti-lock braking system (ABS) 13
Traction control (TRC) 13
System TEMS 13
Switch control cruise control " 14
Driving a car with automatic transmission 14
Features of transmission models 4WD 15
Tips for driving a Toyota MARK 2/ČÈJZER/KRÈSTA under various conditions 15
Towing 16
Start engine 16
Replacement wheels 17
Checking tire pressure and condition 18
Replacement tires Toyota MARK 2/ČEJZÈR/CROSS 18
Features of operation of aluminum disks 18
Replacement drive wheels 18
Signs of wear of brake linings 18
Catalytic converter and exhaust system 18
Checking and replacing fuses and fusible insert 19
Maintenance and general procedures for checking and adjusting 20
Intervals service 20
Engine oil and filter 20
20 precautions
Checking engine oil 21
Change engine oil and filter 21
Checking and replacing the coolant 21
Check the battery 22
Checking and cleaning the air filter 22
Check drive belts mounted units 22
Component testing timing belt 23
Features maintenance of gasoline engines 24
Check high-voltage wires 24
Check spark plugs Mark II/Chacer/Cresta 24
Check and adjust ignition timing 25
Checking idling speed 25
Checking the pressure end of compression stroke 25
Replacing the fuel filter 26
Features maintenance of diesel engine 26
Check and adjust the angle of injection 26
Adjusting the idle speed and maximum speed 26
Checking the pressure end of compression stroke 26
Replacing the fuel filter 27
Checking the fluid level clutch and brake system 27
Checking and replacing oil in the ILAC 27
Checking the working fluid in the automatic transmission 27
Changing the filter in the automatic transmission 27
Replacement of the working fluid in the automatic transmission and transfer case 28
Check oil level in gearbox rear axle 28
Check oil level in the gearbox front axle 29
Checking the fluid level power steering 29
Jacking installation point 29
Gasoline engine 4S-FE 30
Check and adjust valve clearance in the drive 30
The timing belt 31
The head of the cylinder block 34
The cylinder block 38
Gasoline engine 1 g-FE 41
Check and adjust thermal gaps in valves actuator 41
The timing belt 42
The head of the cylinder block 45
The cylinder block 50
Gasoline engines 1zz 2zz-GE-GE, Fe-GTE 51
Check and adjust thermal gaps in valves 51
The timing belt 53
The head of the cylinder block 57
The cylinder block 64
Diesel engine 2 l-TE 66
Check and adjust thermal gaps in valves 66
The timing belt 66
The head of the cylinder block 69
The cylinder block 74
The engine-general maintenance procedures 76
The head of the cylinder block 76
Disassembling the cylinder head 76
Assembling the cylinder head 77
Checking, cleaning and repair of parts of the cylinder head 81
The cylinder block 86
Disassembling the cylinder block 86
Check the cylinder block 90
" Disassembly site piston-connecting rod 91
Check the status of the piston and connecting rod 91
Boring the cylinder (2 l-TE) 94
Checking the crankshaft 94
Replacing the crankshaft oil seals 95
Building site piston-connecting rod 95 "
Assembling the cylinder block 96
Lubrication system 99
Check oil pressure 99
Oil pump and oil pan (4S-FE) 100
Oil nasosi oil pan (1 g-FE) 101
Oil pump and oil pan (engine series JZ) 102
Oil pump and oil pan (2 l-TE) 103
Check oil pump 105
Oil cooler (Fe-GTE) 106
Oil cooler (2 l-TE) 106
Cooling system Mark II/Chaser/Kresta 108
Coolant pump (4S-FE) 108
Coolant pump (1 g-FE) 108
Coolant pump (1J2-GE, 2zz-GE) 109
Coolant pump (Fe-GTE) 109
Coolant pump (2 l-TE) 111
Checking the coolant pump 111
Thermostat 111
Radiator 112
Electric cooling fan 112
Check sensors and relays 113
Main relay engine 113
Electric fan relays 113
Sensor-switch on the coolant temperature 113
Control relay power steering pump (Fe-GTE) 113
Electronic control unit, an electric fan (Fe-GTE) 113
Turbocharger system (Fe-GTE) 114
Warning 114
Turbocharger 114
Intercooler charge air cooler 117
Component testing systems turbocharger 118
Check the pressure sensor turbocharger 118
Check control valve 118
Test drives and no. 1 No. 2118
Turbocharger system (2 l-TE) 119
Caution 119
Turbocharger 120
Actuator (actuator) valve bypass gas 122
Fuel injection system Mark II/Chaser/Crecta 123
Description of 123
Fuel system 123
Air supply system 123
An electronic management system 123
Precautionary measures 123
Precautions for maintenance of electrical equipment 123
Precautions in the presence of a car mobile radio communication systems 123
Precautions when working with a system of air supply 123
Precautions when working with electronic control system 124
Precautions when working with fuel system 124
System Diagnostics 125
125 description
Engine malfunction indicator lamp (CHECK " ") 125
The output of diagnostic codes 125
Indication of diagnosis 126
Erasing a diagnostic code 126
Checking circuit diagnostic system 126
Diagnostic codes for the electronic control unit 127
Conclusions the electronic control unit 130
Conclusions the electronic control unit 131
The voltage on the findings of the electronic control unit 132
Verification of components of the injection system with an oscilloscope 135
Some technical data electronic management system 136
Fuel system 137
Fuel pump 137
Fuel pressure regulator 149
Fuel tank capacity: 140
Fuel filter 141
Nozzles, 141
Sprayers (4S-FE) 141
Injector (1 g-FE) 142
Injector (1zz 2zz-GE-GE) 143
Injector (Fe-GTE) 146
Air supply system 148
Throttle body (4S-FE) 148
Throttle body (1 g-FE) 149
Throttle body (Fe-GTE) 150
Throttle body (1zz, 2zz-GE-GE) 152
The valve control system speed idling (4S-FE) 154
The valve control system speed idling (1 g-FE, series JZ) 154
Changing system geometry intake manifold (ACIS) (Fe, 2zz-GE GE) 155
The electronic control system 155
Main relay fuel injection systems 155
Relay-switch fuel pump 155
Fuel pump relay (2zz-GE, Fe-GTE) 155
Coolant temperature sensor and intake air temperature of 155
Absolute pressure sensor in the intake manifold 156
EPV fuel vapor recovery system 156
Knock sensor 157
158 oxygen sensor
The search algorithm defective oxygen sensor 159
The fuel system of diesel engine 160
Fuel filter 160
160 jets
High pressure pump (injection pump) 162
Electronic control system of diesel engine 2 l-TE 163
Precautions when working with electronic control system 163
The electronic control system 165
General description of 165
Regulation of magnitude of fuel supply 165
Regulation of the angle of injection of 166
Electronic control air into the intake manifold to warm-up and idling 166
Electronic control exhaust gas recirculation 166
Self test 168
Fault codes 168
Erasing fault codes 168
Troubleshooting Volt/ohmmeter 168
Table of diagnostic codes (mode normal diagnosis) 169
Table of diagnostic codes (test mode) 169
Verification of components of an electronic control 170
Absolute pressure sensor in the intake manifold air 170
Throttle position sensor 171
Coolant temperature sensor 171
Intake air temperature sensor 171
Crankshaft position sensor 171
Engine speed sensor (position) INJECTION PUMP shaft 171
Electromagnetic relief valve 172
Solenoid valve adjust the angle of injection of 172
Corrective resistors FPHP 172
The main relay injection system (ECD) and the electromagnetic relay bypass valve 173
Check èlektropnevmoklapanov 173
Check the EGR èlektropnevmoklapana 173
Checking servo control secondary air damper 173
Throttle valve 174
To test the èlektropnevmoklapana Of recirculation system (EGR) 174
Check EGR valve (EGR) 174
EPV (EVRV) EGR 174
Some technical data electronic management system 175
Check the findings of the electronic control unit 175
Connector electronic control unit engine 2 l-TE (1992 to August 1995 g.) 175
Connector electronic control unit engine 2 l-TE (August 1995) 177
Ignition system 180
Precautions 180
Verification of components of the ignition system 180
Check the ignition coil 180
Check the ignition coils (Fe-GTE) 180
Check crankshaft position sensors and distribution shafts (Fe-GTE) 181
Check distributor 181
The combined unit plugs (Distributor) 182
System startup 183
Starter 183
Disassembly and Assembly of the Starter (with the usual gear) 183
Disassembly and Assembly of the Starter (with planetary gear) 184
Checking the Starter 186
Replacing the findings traction relay 188
Check Starter 189
Assist starting system (2 l-TE) 189
Check car 189
Glow plugs 190
Relay glow plugs 190
The charging system 191
Precautions of 191
Checks on the car 191
Disassembly of the generator 191
Test generator 192
Assembling generator 193
Clutch 194
Pumping clutch 194
Clutch pedal 194
Master cylinder actuator clutch 194
Cylinder actuator clutch 195
Clutch (also Fe-GTE) 196
Clutch (Fe-GTE) 197
Manual transmission 199
Replacing the seal propeller shaft 199
Removal and installation of the gearbox assembly 199
Automatic gear box 205
205 General information
Planetary gear box 205
Hydraulic control system of 206
Electrical control system of 206
Preliminary checks 206
Check and adjust the cable-throttle valve control 206
Check and adjust traction gearbox control 206
Check and adjust engine start switch prohibition 206
Diagnosis CAT 207
System self-test (A42DE, A340E, A341E, A340N) 207
207 General information
Check indicator deactivate Overdrive transmission 207
Fault codes 207
Erasing fault codes 208
Checking the gear 208
Control unit for AUTOMATIC TRANSMISSION and engine 209
Verification of components of the electric control system 209
Electrical components (A42D, A43D) 214
System Selector lock and the ignition key 215
Check lock selector 215
Checking the ignition key lock 215
Check solenoid valve unlocking selector 215
Check solenoid valve ignition key lock 216
Check the switch selector 216 unlock
Check control unit block selector 216
The mechanical systems CAT 216
Test completely inhibited vehicle (stall test) 216
Check-in time enable the transfer of 216
Hydraulic test 217
Road test 217
Replacement filter 219
Replacing the seal propeller shaft (2WD) 221
Checking the torque converter and torque converter drive plate 222
Removal and installation of the gearbox assembly 223
Transfer case 224
Check the pressure of the working fluid 224
Conducting Diagnostics 224
Troubleshooting 225
Checking the electrical components 226
Replacing the seal propeller shaft rear 227
Replacing the seal propeller shaft front 229
PTO shaft 230
Removing the front PTO shaft 230
Removing the rear PTO shaft 230
Disassembling the rear propeller shaft (type 1, type 3) 231
Check propeller shaft 231
Assembling the rear propeller shaft (type 1, type 3) 232
Installing driveshafts 232
Drive shafts 233
Removing the front driveshafts (model 4WD) 233
Removing the rear driveshafts 234
Disassembling rear drive shafts (4S-FE, 1 g-FE. 2 l-TE) and the front driveshafts (model 4WD) 235
Replace dust cap locking ring and the left drive shaft (model 4WD) 235
Replace the bearing intermediate support the right of the drive shaft (model 4WD) 235
Disassembling rear driveshafts (1zz-Fe-GE, GTE, 2zz-GE) 235
Assembling the rear drive shafts (4S-FE, 1 g-FE, 2 l-TE)
and the front driveshafts (model 4WD) 236
Assembling the rear driveshafts (1zz-Fe-GE, GTE, 2zz-GE) 237
Installing front driveshafts 239
The installation of rear driveshafts 240
Gear front axle 241
Removing and installing 241
Replacement seals driveshafts 241
Replacing the rear seal 242
Bearing preload adjustment 242
Gearbox rear axle 243
Replace front oil seal 243
Replacement seals driveshafts 244
Replacement bolt flange output shaft gear (4S-FE, 1 g-FE, 2 l-TE) 246
Removing and replacing the gear 246
Suspension set 249
Preliminary checks 249
Alignment of the front wheels 249
Check and adjust toe 249
Check the angles of rotation of the wheels 249
Verification of collapse, the longitudinal and transverse inclination of the axes of rotation 250
Adjusting the collapse of the front wheels 250
Alignment of rear wheels 250
Verification of collapse of the rear wheels 250
Check alignment of rear wheels 250
Adjusting the collapse and convergence, the rear wheels of 251
Front suspension (model 2WD) 252
Rack front suspension 252
Upper arm front suspension 255
Lower arm front suspension 255
Sway bar 257
Hub front axle and swivel knuckle 257
Front suspension (model 4WD) 260
Rack front suspension 260
Upper arm front suspension 262
Lower arm front suspension 262
Sway bar 263
Hub front axle and swivel knuckle 263
Rear suspension 265
Strut rear suspension 265
Upper arm rear suspension 267
Lower and trailing arms rear suspension 268
Sway bar 269
Hub rear axle 269
System TEMS 271
Checking the system TEMS 271
Check the operation of the sensors 271
Check the operation of the steering wheel position sensor 271
Check the switch stoplights 272
Checking the signal frequency of the crankshaft rotation 272
Check sensor speed front wheel 272
Check the operation of the system under braking 272
Fault codes 272
Test mode 272
Standard mode 273
Verification of components of the system TEMS 273
Brake light switch 273
Speed sensor front wheel 273
Switch system TEMS 273
The drive system TEMS 273
The steering wheel position sensor 273
Check the electronic control unit system TEMS 274
Steering wheel 276
Preliminary checks 276
Check wheel play 276
Check the drive belt hydraulic 276
Checking the fluid level 276
Checking the efforts of the steering wheel 276
Check the pressure of the working fluid 277
Bleeding the system power steering 278
Steering mechanism 278
Pump power steering (4S-FE) 281
Pump power steering (1 g-FE) 283
Pump power steering (1zz-Fe-GE, GTE, 2zz-GE) 283
Pump power steering (2 l-TE) 285
Verification of components of the system change the efforts of the steering wheel, depending on speed 286
Test electromagnetic valve 286
Check speed sensor 286
Check the electronic control unit with stand 287
Steering column 287
The adjustment system of steering column with electric 290
Brake system 295
Bleeding the brake system 295
Check and adjust the brake pedal 295
Check and adjust parking brake 295
Brake pedal 296
Check lining thickness of brake pads 296
Brake master cylinder 297
Vacuum brake booster 298
Receiver 300
Vacuum pump 300
Front brakes: 302
Rear disc brakes 306
Parking brake 309
Pressure regulator (p-valve) 313
Antilock braking system (ABS) 314
Description of the diagnostic system 314
Check the ABS system 314
Reset fault codes 315
Diagnostic sensors speed and deceleration 315
Pressure modulator 318
Control relay 320
Sensors speed front wheel 320
Sensors speed rear wheels 321
Traction control (TRC) 327
Pressure modulator 331
Verification of components 331
Check modulator TRC 331
Checking relays acceleration slip regulation system (TRC) 331
Check solenoid valve system TRC 331
Check the switch " TRC OFF 332 " .TRC system
Check the motor pump 332
Check indicators TRC " " " and TRC OFF 332
Checking the chain acceleration slip regulation system (TRC) 333
A 336
Holders (caps) 336
Rear bumper 336
Front bumper 336
Hood 336
Trunk lid 338
Side doors 339
Rear spoiler 346
348 windshield
Rear window 350
Luke 352
Instrument panel 353
Air conditioning, heating and ventilation of 357
Safety measures when working with refrigerant 357
The use of block gauges 357
Unit installation pressure gauges and discharge system 357
Vacuumization system 357
Charging system 357
Check the tightness of the system 358
Additional charge the refrigerant 358
Removing the pressure gauge 358
Lines cooling 358
Checking the system 359
Check indicators 359
Check sensors 359
Test drive 359
System verification using " MULTIVISION 360
Test the diagnostic memory with MULTIVISION 360 "
Diagnostic codes for the electronic control unit 361
Erasing fault codes 362
Checking refrigerant 362
The front block heater system and air conditioning system 362
Unit 363
Compressor 365
Servos 367
368 sensors
The temperature sensor in the cabin 368
Check the ambient temperature sensor 368
The temperature sensor for the evaporator 368
Coolant temperature sensor in the radiator heater 368
Light sensor 369
Switches suppression 369
EPV 369
Check air-conditioning control panel, 369
Models without MULTIVISION 369 "
Models with MULTIVISION 370 "
Fan system heater and air conditioning system 370
Check air-conditioning amplifier without LCD display 371
Check amp air conditioner with LCD 373
Check amp air conditioner (models with MULTIVISION " ") 374
Airbag system (SRS) 376
Safety precautions for maintenance and repair work 376
Driver airbag 376
Body electrical 378
378 General information
Location of connectors, relays and fuses 378
Ignition lock 382
Headlights 382
Tail light 384
Combined switch 385
Automatic headlamps and dimensions 386
Checking lighting control system 386
Wiper control switch (combined switch) 389
Combination of devices 392
Rear window heater deicer and brush 399
Power Windows 400
Central locking 402
Remote locking 404
Electric drive hatch 405
The adjustment system of 407 seats
The adjustment system of mirrors 408
System warning on abandoned key in the ignition of 411
System to maintain speed (cruise control) 411
Wiring (electrical circuits) Mark 2/Shaser/Cresta 413
Content of 474
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