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  1. #1
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    Mazda Bongo Friendee / Ford Freda (1995-...) - guidelines for repair and maintenance of the car.    



    Mazda Bongo Friendee / Ford Freda 1995 - manual repair, maintenance, operation of the vehicle.
    Repair, installation, operation and maintenance of the Mazda Bongo Friendee/Ford Freda with 1995 g. release equipped gasoline engines FE-E 2.0 litre capacity. and diesel engine WL-T 2.5 l capacity.
    The publication contains detailed information on repair and adjustment of control system components gasoline engines, fuel system, instructions on how to use the self-diagnostic control system of gasoline engine and diesel engine with electronically controlled, automatic transmission, ABS and recommendations for adjustment and repair of automatic transmissions, brake components (including ABS), steering, suspension. Detailed principles of and procedures for inspection, adjustment and maintenance of ABS.
    The possible faults, methods of diagnosis and elimination, mating dimensions main components and their allowable wear, recommended lubricants and fluids.
    In some sections of the book consists of manual Mazda Bongo Friendee/Ford Freda, recommendations for maintenance and electrical circuit (wiring) of the car.
    The manual is intended for the owners of car Mazda Bongo/Ford Freda Friendy, employees of service stations and garages.


    Contents:

    IDENTIFICATION of 3
    Abbreviations and symbols 3
    GENERAL REPAIR MANUAL 4
    Point of installation garage Jack and lift 4 paws
    OPERATING MANUAL 5
    Lock the doors 5
    Odometer and odometer 6
    Tachometer 6
    Fuel quantity indicator 6
    7 coolant temperature
    Indicators of the dash Panel 7
    Watches 8
    Windows 8
    Side window 9
    Traffic lights on the car 10
    Flare 10
    The hood and the rear door 10
    Tent 11
    Hatch fuel filler caps 13
    Control switch windshield wiper and washer 13
    Adjusting the steering wheel 14
    Office of the mirrors 14
    Seat 14
    Front seat 14
    The locking mechanism for the rear seats, 15
    The rear seats of the second series 15
    Passengers 15
    15 third-row rear seat
    Increased trunk space 16
    Folding and unfolding the second-row seats (table) 16
    Folding and unfolding seats third row 17
    Opening the Stroller seat 17
    Safety belts 17
    Regulation of the height of the safety-belt anchorage point 18
    Baby seat 18
    Infants and young children 18
    Teens 18
    Precautions when operating a car, equipped with SRS 18
    Luke 19
    Sockets for connecting additional devices 19
    Parking brake 19
    Office of heater and air conditioning 19
    The front of the heater and air conditioning management 19
    Management of the rear of the heater and air conditioning 21
    Unit 22
    Cassette-the main points of operation 22
    System lock access to the recorder 22
    Adjust the volume, balance or tone controls sound 23
    Setting and listening to radio stations 23
    Managing cluster player 24
    Manage Player mini disc (MD-player) 24
    Control CD player 24
    System speed warm-up 25
    Driving a car with automatic transmission 25
    Anti-lock braking system (ABS) 25
    Features of transmission models 4WD 26
    Parking system 26
    Tips for driving in different conditions 27
    Towing 27
    Engine start 28
    Ignition lock 28
    Engine start 28
    If the engine does not start 29
    Removal of air and condensate from the fuel system (diesel engine) 29
    Starting the engine (if spark plugs "plenty") (gasoline engine) 29
    Starting with extra battery 29
    Engine trouble while driving 29
    Jack and tools 30
    Spare wheel 30
    Car jacking 30
    Replacement wheels 31
    Recommendations for choosing a tire 31
    Checking tire pressure and condition 32
    Replacement tires 32
    Operation features aluminum disks 32
    Replacing the drive wheels 32
    Wear indicators on brake pads 33
    Catalytic converter and exhaust system 33
    Checking and replacing fuses 33
    Lamp replacement 35
    Maintenance and general inspection and REGULATION 36
    Service intervals 36
    Engine oil and filter 37
    Precautions when working with oils 37
    Check engine oil level 37
    Choice of motor oil 37
    Replacing the oil filter 37
    Change engine oil 37
    Coolant 37
    Check and replace the air filter 39
    Belts mounted units 39
    39 battery
    Check the spark plugs (E-FE engine) 39
    Checking the pressure end of compression stroke 40
    Fuel filter 40
    Removal of air and condensate from the fuel system (WL-T) 41
    Check and adjust ignition timing (FE-E) 41
    Check and adjust the idling (FE-E) 42
    Checking and adjusting the idling speed (WL-T) 42
    Check and adjust the system to increase the speed of idling (FE-E) 42
    Check and adjust the system increase the idle speed (WL-T (model output from 1995 g.)) 42
    Check co and ch in exhaust gases 42
    Smoke test 43
    Check the level and the AUTOMATIC TRANSMISSION fluid replacement 43
    Check the level and change oil in transfer case 43
    Check the level and change oil in gearboxes 44 front and rear axles
    Check the level of fluid power steering 45
    Bleeding power steering system 45
    Check brake fluid level 45
    FE-E engine-mechanical part 46
    Adjust thermal valve clearances in the 46
    The timing belt 46
    The cylinder head 47
    Hydraulic lifters valve clearances in 48
    The cylinder block 49
    49 front crankshaft oil seal
    Rear crankshaft oil seal 50
    Power unit 50
    WL-T ENGINE-MECHANICAL PART 53
    Check and adjust thermal valve clearances in 53
    The timing belt 53
    Cylinder head 54
    The cylinder block 56
    59 front crankshaft oil seal
    Rear crankshaft oil seal 59
    Power unit 59
    ENGINE REPAIR OBŜIEPROCEDURY-63
    Cylinder head 63
    Disassembly 63
    Checking, cleaning and repair of 65
    Build 68
    The cylinder block 69
    Disassembly 69
    Checking, cleaning and repair of 69
    Demolition of the site "piston-rod ' 72
    Check the status of the piston and connecting rod 72
    Inspection and maintenance of the crankshaft 74
    Building site piston-connecting rod ' 74
    Build 74
    COOLING SYSTEM 76
    Checking and replacing the coolant 76
    Confirm that there are no leaks of coolant 76
    Radiator Cap 76
    Radiator 76
    Thermostat 76
    Coolant pump 77
    Fan motor cooling system 77
    Cooling fan relay 78
    LUBRICATION SYSTEM 79
    Precautions when working with oils 79
    Motor oil 79
    and filter 79
    Check oil pressure 79
    Oil pump 79
    Oil cooler and oil filter housing (WL-T engine) 80
    Oil pan 80
    FUEL INJECTION SYSTEM (FE-E) 83
    Precautions when working with fuel system 83
    Fuel pump 83
    Fuel pump relay 84
    Fuel pressure regulator 85
    Injectors 85
    Mass air flow sensor 86
    Accelerator pedal 86
    Open circuit breaker 86
    Throttle position sensor 86
    Control system speed idling 87
    Temperature sensor the coolant 87
    Air temperature sensor in the engine compartment space 87
    Intake air temperature sensor 87
    Camshaft position sensor 88
    88 oxygen sensor
    Pressure sensor power steering fluid 88
    The main relay 88
    The fuel tank of 89
    Safety valve (from fuel leakage when flipping) 89
    Control unit 89
    The system of diagnosing 90
    Description of 90
    The output of diagnostic codes 90
    Deleting diagnostic code 90
    Diagnostic trouble codes 90 control system
    Fuel injection (WL-T) 91
    Precautions when working with fuel system 91
    91 fuel filter
    Fuel heater (model 1999 g.) 91
    The angle of injection of fuel (model 1995 g.) 94
    High pressure fuel pump 95
    Injector 96
    Crankshaft position sensor 98
    The sensor shaft speed fuel pump (model 1999 g.) 98
    Intake air temperature sensor 98
    Coolant temperature sensor, air temperature sensor in the engine compartment space 99
    Accelerator pedal 99
    Removal and installation of 99
    Disassembly and Assembly (model 1999, 99
    Tilt limiter full pushing pedal (model 1999) the 99
    Removal and installation of the accelerator pedal position sensor 100
    Adjust the accelerator pedal position sensor (model 1999 g.) 100
    Check and adjust the cable for Accelerator 100
    Accelerator pedal position sensor (model 1995 g.) 100
    Switch idling 100
    Dilution system sensor changes the turbocharger vanes 101
    Boost pressure sensor 101
    The main relay (model 1995 g.) 101
    Warm-up speed switch (model 1995 g.) 101
    Fuel tank 101
    Control unit 102
    System Diagnostics 102
    Description of 102
    The output of diagnostic codes with a voltmeter 102
    Deleting diagnostic codes (model 1995 g.) 103
    Deleting diagnostic codes (model 1999 g.) 103
    Diagnostic trouble codes the system management 103
    Conclusions the electronic control unit 109
    Check with an oscilloscope (model 1999 g.) 114
    Check with an oscilloscope (model 1999, 2002) 127
    SYSTEM to REDUCE the TOXICITY of 128
    EGR valve (WL-T engine) 128
    Fuel vapor recovery system (E-FE engine) 130
    Check valve 130
    The AIR INTAKE SYSTEM and EXHAUST 131
    Air intake system 131
    Turbocharger (WL-T engine) 131
    The system changes the status of turbocharger vanes 133
    Exhaust system 135
    Engine electrical equipment 137
    137 generator
    Ignition distributor (E-FE engine) 138
    Starter 139
    AUTOMATIC TRANSMISSION (RA4A-EL RA4AX-EL and) 140
    Diagnosis of 140
    The mechanical systems of CPR 141
    Test on a fully braked vehicle (Stall test) 141
    Check-in time enable the transfer of 141
    Check the pressure in the main highway 141
    Road test 142
    Check AUTOMATIC TRANSMISSION fluid level 145
    The AUTOMATIC TRANSMISSION fluid replacement 145
    The elements of the electrical control system 145
    AUTOMATIC power switch "HOLD" 145
    Switch ban start 146
    The AUTOMATIC TRANSMISSION fluid temperature sensor 147
    Speed sensor output shaft of gear box 147
    Vehicle speed sensor 147
    Solenoid valves 148
    Additional resistance to 148
    The "HOLD" indicator 148
    Engine and automatic transmission control unit 149
    Valve block 151
    Fluid cooler 153
    Torque converter drive plate 154
    Gear 154
    156 selector
    Gear box 156
    AUTOMATIC TRANSMISSION (RC4A-EL and RC4AX-EL) 162
    Diagnosis of 162
    Fault codes 162
    Deleting diagnostic code 162
    The mechanical systems of CPR 163
    Test on a fully braked vehicle (Stall test) 163
    Check-in time enable the transfer of 164
    Check the pressure in the main highway 164
    165 road test
    Check AUTOMATIC TRANSMISSION fluid level 167
    The AUTOMATIC TRANSMISSION fluid replacement 167
    The elements of the electrical control system 167
    AUTOMATIC power switch "HOLD" 167
    Switch ban start 168
    The AUTOMATIC TRANSMISSION fluid temperature sensor 170
    Speed sensor input shaft of gear box 170
    Vehicle speed sensor 170
    The AUTOMATIC TRANSMISSION fluid pressure sensor 170
    Solenoid valves 171
    The "HOLD" indicator 172
    172 automatic control unit
    Valve block 176
    Fluid cooler 177
    Torque converter drive plate 177
    Gear 178
    179 selector
    Gear box 180
    Transfer box 183
    Check the level and change oil in transfer case 183
    Check viscosity also 183 clutch
    Replacement seals 183
    Removal and installation of 183
    Cardan shaft 186
    Front driveshaft 186
    Rear driveshaft 188
    Suspension 190
    Preliminary checks 190
    Inspection and alignment of the front wheels 190
    Check and adjust the angles of rotation of wheels 190
    Verification of collapse of the wheels and the longitudinal inclination of the axis of rotation of 191
    Adjusting the collapse of the wheels and the longitudinal inclination of the axis of rotation of 191
    Check and adjust toe 191
    Front suspension 192
    Front wheel hub 192
    Drive shafts 195
    The intermediate drive shaft 195
    Drive shafts 197
    200 front suspension strut
    Lower arm front suspension 202
    Sway bar front suspension 204
    Front suspension beam 204
    Front axle gearbox 205
    Check the level and change oil 205
    Replacement seals gear 205
    Removing and replacing front axle reduction gear 206
    Disassembly and Assembly of the gearbox-207
    Rear suspension 209
    Rear axle half-209
    Gearbox rear axle 210
    Check the level and change oil in gearbox rear axle 210
    Replacement seals the gear unit 210
    Removal and installation of the gearbox rear-axle 210
    Disassembly and Assembly of the gearbox-210
    Shock absorber and spring rear suspension 211
    Sway Bar rear suspension 212
    Wishbone rear suspension 212
    STEERING 213
    Check the level of fluid power steering 213
    Bleeding power steering system 213
    Confirm that there are no leaks fluid 213
    Checking the working fluid pressure 213
    Check the vehicle 214
    Steering column 214
    Steering gear 216
    The power steering pump 217
    BRAKE SYSTEM 220
    Check brake fluid level 220
    Bleeding the brake system 220
    Check the vacuum hose 220
    Brake pedal 220
    Brake master cylinder 221
    Vacuum brake booster 223
    Vacuum pump (engine model WL-T) 224
    Pressure regulator 224
    Front brake mechanisms 225
    Rear brakes 227
    Parking brake 229
    Antilock braking system (ABS) 231
    Description of the diagnostic system 231
    General checks 231
    Fault codes 231
    Reset fault codes 231
    The ABS control unit 233
    Verification of components and wiring ABS 233
    Pressure modulator 235
    Relay ABS 236
    Speed sensor front wheel 237
    Speed sensor rear wheel 238
    Deceleration sensor (model 4WD) 238
    -239
    Front bumper 239
    Rear bumper 239
    Ventilating lattice 239
    Hood 239
    Front fender 240
    The front door of 240
    Sliding door 242
    Rear door 244
    Hatch fuel filler 245
    Rear view side mirror 245
    Windshield 245
    Side window 247
    Rear window side 247
    The rear window of 247
    Luke 248
    Tent 250
    Blinds 252
    Instrument panel 253
    Interior cabin 255
    Soffits 258
    258 floor finish
    Seat belts 259
    260 seats
    Air conditioning, HEATING and ventilation of 265
    Safety measures when working with refrigerant 265
    Vacuumization of the charging and verification system of 265
    Install the pressure gauge 265
    Charging system 265
    Refilling of 266
    Check refrigerant 266
    Check the pressure of the refrigerant 266
    Determination of the efficiency of the refrigerant circulation system 266
    Cooling line 267
    Ducting 268
    Front fan unit heater 269
    Block heater 270
    The air conditioner unit 272
    Rear fan Assembly otolitelya 274
    Rear AC/heater 274
    Compressor 275
    Air conditioner condenser 277
    Receiver 277
    277 compressor electromagnetic clutch
    Pressure switch 278
    278 relay air conditioner
    Front heater fan relay 278
    Rear heater fan relay 278
    Front heater fan motor 279
    Rear heater fan motor 279
    Front heater fan resistor 279
    Rear heater fan resistor 279
    Main switch rear air conditioning 280
    Switch the air conditioner on a temperature of 280
    Relay mode MAX HI "(front air conditioning) 280
    Relay mode MAX HI "(rear air conditioning) 281
    Fan speed control circuit of front heater 281
    Diagram of fan speed control rear heater 281
    Drive switch air intake 281
    Wheel changes the direction of the air flow of 282
    Drive mixing air streams 282
    Rear-wheel drive changes the direction of the air flow of 282
    Rear-wheel drive mixing air streams 283
    Sunlight sensor 283
    Sensor in the cabin (front) 283
    Sensor in the cabin (rear) 284
    Outside temperature sensor 284
    Coolant temperature sensor 284
    Air temperature sensor for the evaporator 285
    Control Panel, air conditioning and heater 285
    Control Panel rear air conditioning and heater 292
    Diagnosis of air-conditioning system 293
    PASSIVE SAFETY SYSTEM (SRS) 298
    Precautions for maintenance and repair works of 298
    Airbags 299
    Passive safety system control unit 299
    300 passive safety systems Diagnostics
    Fault codes 300
    Check connector control unit of passive safety system 300
    Check the circuit power supply control system of passive safety 300
    Check the driver airbag 300
    BODY ELECTRICAL 302
    Fuses 302
    Ignition switch 302
    External lighting system 303
    Combined switch 304
    Switch the alarm 307
    308 fog lights switch
    Relay-interrupter 308
    Headlight relay and relay dimensions (models with airbags) 308
    Fog lamp relay 309
    Reversing light switch 309
    Internal lighting system 309
    Wiper and washer 312
    Combination unit 316
    Power Windows 320
    Central locking 321
    Power moonroof 326
    The adjustment system of the exterior mirrors 328
    Rear glass 329
    Electric roof 330
    Electric blinds 332
    Audio system 334
    ELECTRICAL CIRCUIT 337
    Symbols used in electrical circuits 337
    Location of 337
    The location of wires 337
    Color codes of wires 337
    Electrical circuit (model output from 1995 g.) 338
    Electrical circuit (model output from Jan. 1999 г. (Suppl.)) 400
    Electrical circuit (model output from Sept, 2005 (Suppl.)) 414
    [collapse]






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  2. #2
    Newbie
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    Users Country Flag spwon на пути к лучшему
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    20.07.2012
    Auto
    Mazda
    Model
    Bongo
    Messages
    1
    This text was not translated, because it is originally in English Could I have a copy please?
    Thanks in advance



  3. #3
    Super-moderator
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    Users Country Flag AutoFan на пути к лучшему
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    08.11.2008
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    spwon -answered a personal message


  4. #4
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    Bongo
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    This text was not translated, because it is originally in English hi could you please send the link to the download
    best regards steve



  5. #5
    Super-moderator
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    b28a Steve. -answered a personal message


  6. #6
    Newbie
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    This text was not translated, because it is originally in English thanks autofan do you have this file in english
    as i am from the uk
    thank you once again for sending me the link
    best regards strvr



  7. #7
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    No download links help pliz


  8. #8
    Super-moderator
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    snob -answered a personal message

    Last edited by AutoFan; 16.10.2012 in 13:59.

  9. #9
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    This text was not translated, because it is originally in English AutoFan, can i have a copy please. Ta!



  10. #10
    Super-moderator
    Country:
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    Diablo
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    pashu, -answered a personal message




 

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