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    Mazda Bongo Friendee/Ford Freda (1995-)-Guide to car repair and maintenance.    




    Mazda Bongo Friendee/Ford Freda with 1995-repair manual, service manual car.
    Repair manual, device, operation and maintenance of car Mazda Bongo Friendee/Ford Freda with 1995 g. release equipped gasoline engines-E FE 2.0 l capacity. WL diesel engine and T-2.5 l capacity.
    The publication contains detailed information on repair and adjustment of control system components gasoline and diesel engines, fuel system, instructions on how to use the self-diagnostic control system of gasoline engine and diesel engine with electronically controlled, AUTOMATIC TRANSMISSION, ABS and recommendations for adjustment and repair of automatic transmissions, brake components (including ABS), steering, suspension. Detailed principles of and procedures for inspection, adjustment and maintenance of the ABS system.
    The possible faults, diagnosing and troubleshooting techniques, mating the size of the main components and their allowable wear, recommended lubricants and hydraulic fluids.
    In some sections of the book include instruction manual Mazda Bongo Friendee/Ford Freda, recommendations for maintenance and electrical circuit (wiring) of the car.
    The manual is intended for the owners of car Mazda Bongo/Ford Freda Friendy employees, service stations and garages.


    Content:

    3 IDENTIFICATION
    ABBREVIATIONS and symbols 3
    GENERAL INSTRUCTIONS for REPAIR 4
    Point of installation garage Jack and lift 4 paws
    OPERATING MANUAL 5
    Lock the doors 5
    Odometer and odometer 6
    6 tachometer
    Fuel quantity indicator 6
    7 coolant temperature
    Dash lights 7
    Watches 8
    Windows 8
    Side window 9
    Warning lights on the car 10
    Flare magazine's 10
    Hood and tailgate 10
    11 tent
    Hatch fuel filler 13
    Control switch wiper and washer 13
    Adjusting the steering wheel 14
    Mirrors management 14
    Seat 14
    Front seat 14
    The locking mechanism for the rear seats, 15
    The rear seats second row 15
    Passengers 15
    15 third-row rear seat
    Increased trunk space 16
    Folding and unfolding the second row of seats (table) 16
    Folding and unfolding the third row seat 17
    Opening the Stroller seat 17
    Safety belts 17
    Regulation of the height of the safety-belt anchorage point 18
    Child seats 18
    Infants and young children 18
    Teens 18
    Precautions during operation of vehicle equipped with SRS 18
    Luke 19
    Sockets for connecting additional devices 19
    Parking brake 19
    Office of heater and air conditioning 19
    Rear heater and air conditioning management 19
    Rear heater and air conditioning controls 21
    22 stereo
    Cassette-the main points of operation 22
    System lock access to 22 radio cassette player
    Adjusting volume, balance or tone controls sound 23
    Setting and listening to radio stations 23
    Cluster management player 24
    Manage Player mini disc (MD-player) 24
    CD player operation 24
    System speed 25 warmup
    Driving a car with automatic transmission 25
    Anti-lock braking system (ABS) 25
    Features of transmission models 4WD 26
    Parking system 26
    Tips for driving in different conditions 27
    Towing 27
    Engine start 28
    Ignition lock 28
    Engine start 28
    If the engine does not start 29
    Removal of air and condensate from the fuel system (diesel engine) 29
    Engine start (if the spark plugs are " ") (gasoline engine) 29
    Start by using the added battery pack 29
    Engine trouble while driving 29
    The Jack and tools 30
    Spare wheel 30
    30 car jacking in 1925
    Replacement wheels 31
    Guidelines for choosing tires 31
    Checking tire pressure and condition 32
    Replacement tires 32
    Features of operation of aluminum disks 32
    Replacing the drive wheels 32
    Wear indicators on brake pads 33
    Catalytic converter and exhaust system 33
    Checking and replacing the fuses 33
    Lamp replacement 35
    Maintenance and General INSPECTION and regulation 36
    Service intervals 36
    Engine oil and filter 37
    Precautions when working with oils 37
    Check the engine oil level 37
    The choice of motor oil 37
    Replacing the oil filter 37
    Change engine oil 37
    Coolant 37
    Checking and replacing the air filter 39
    Belts mounted units 39
    39 battery
    Check the spark plugs (E-FE engine) 39
    Checking the pressure end of compression stroke 40
    Fuel filter 40
    Removal of air and condensate from the fuel system (WL-T) 41
    Check and adjust ignition timing (FE-E) 41
    Checking and adjusting the idling speed (FE-E) 42
    Checking and adjusting the idling speed (WL-T) 42
    Check and adjust the system to increase the speed of idling (FE-E) 42
    Check and adjust the system to increase the speed of idling (WL-T (model output from 1995)) 42
    Check the exhaust and CN 42
    Smoke test 43
    Checking and replacing the transmission fluid AUTOMATIC TRANSMISSION 43
    Check the level and change oil in transfer case 43
    Check the level and change oil in gearboxes 44 front and rear axles
    Check the level of fluid power steering 45
    Bleeding power steering system 45
    Checking the brake fluid level 45
    FE-E engine-mechanical part 46
    Adjust thermal gaps in valves actuator 46
    The timing belt 46
    The cylinder head 47
    Hydraulic lifters valve clearances in the drive 48
    The cylinder block 49
    49 front crankshaft oil seal
    50 rear crankshaft oil seal
    Power unit 50
    WL-T ENGINE-mechanical part 53
    Check and adjust thermal gaps in valves drive 53
    The timing belt 53
    Cylinder head 54
    The cylinder block 56
    59 front crankshaft oil seal
    59 rear crankshaft oil seal
    Powertrain 59
    ENGINE REPAIR OBŜIEPROCEDURY-63
    Cylinder head 63
    Disassembly of 63
    Checking, cleaning and repair of 65
    Build 68
    The cylinder block 69
    Disassembly of 69
    Checking, cleaning and repair of 69
    Disassembly site piston-connecting rod " " 72
    Check the status of the piston and connecting rod 72
    Inspection and maintenance of the crankshaft 74
    Building site piston-connecting rod " " 74
    Build 74
    COOLING SYSTEM 76
    Checking and replacing the coolant 76
    Confirm that there are no coolant leaks 76
    Radiator Cap 76
    Radiator 76
    Thermostat 76
    Coolant pump 77
    Motor cooling fan 77
    Cooling fan relay 78
    LUBRICATION SYSTEM 79
    Precautions when working with oils 79
    Motor oil 79
    filter and 79
    Check oil pressure 79
    Oil pump 79
    Oil cooler and oil filter housing (WL-T engine) 80
    Oil pan 80
    FUEL INJECTION SYSTEM (FE-E) 83
    Precautions when working with fuel system 83
    Fuel pump 83
    Fuel pump relay 84
    Fuel pressure regulator 85
    Injectors 85
    Mass air flow sensor 86
    Accelerator pedal 86
    Idling speed switch 86
    Throttle position sensor 86
    Control system speed idling 87
    Coolant temperature sensor 87
    Air temperature sensor in the engine compartment space 87
    Intake air temperature sensor on 87
    Camshaft position sensor 88
    88 oxygen sensor
    Sensor working fluid pressure power steering 88
    88 main relay
    Fuel tank capacity: 89
    Safety valve (from leaking out of fuel when you turn) 89
    Control unit 89
    The system of diagnosing 90
    90 description
    The output of diagnostic codes 90
    Deleting diagnostic code 90
    Diagnostic trouble codes 90 control system
    FUEL INJECTION SYSTEM (WL-T) 91
    Precautions when working with fuel system 91
    91 fuel filter
    Fuel heater (model 1999) 91
    The angle of injection of fuel (model 1995) 94
    High pressure fuel pump 95
    96 burner
    Crankshaft position sensor 98
    Sensor shaft speed fuel pump (model 1999) 98
    Intake air temperature sensor on 98
    Coolant temperature sensor, air temperature sensor in the engine compartment space 99
    Accelerator pedal 99
    Removal and installation of 99
    Assembly and disassembly (model 1999, 99
    Tilt limiter full pushing pedal (model 1999) 99
    Removing and replacing the accelerator pedal position sensor 100
    Adjust the accelerator pedal position sensor (model 1999) 100
    Check and adjust the cable Accelerator 100
    Accelerator pedal position sensor (models from 1995) 100
    Switch idling 100
    Changes of underpressure sensor system of turbocharger blades guides 101
    Boost pressure sensor 101
    The main relay (1995) 101
    Switch speed warmup (model 1995 g.) 101
    Fuel tank capacity: 101
    Control unit 102
    System Diagnostics 102
    102 description
    The output of diagnostic codes with a voltmeter 102
    Deleting diagnostic codes (models from 1995) 103
    Deleting diagnostic codes (model 1999) 103
    Diagnostic trouble codes 103 control system
    Conclusions the electronic control unit 109
    Check with an oscilloscope (model 1999) 114
    Check with an oscilloscope (model 1999) 127
    SYSTEM to REDUCE TOXICITY 128
    EGR valve (WL-T engine) 128
    Fuel vapor recovery system (E-FE engine) 130
    130. a non-return valve
    The AIR INTAKE SYSTEM and EXHAUST 131
    Air intake system 131
    Turbocharger (WL-T engine) 131
    The system changes the turbocharger blades 133 guides
    Exhaust system 135
    Engine electrical equipment 137
    137 generator
    Ignition distributor (E-FE engine) 138
    Starter 139
    AUTOMATIC TRANSMISSION (RA4A-EL-RA4AX and EL) 140
    Diagnosis of 140
    The mechanical systems of CPR 141
    Test completely inhibited vehicle (Stall test) 141
    Check-in time enable the transfer of 141
    Check the pressure in the main highway 141
    Road test 142
    Check the AUTOMATIC TRANSMISSION fluid level 145
    AUTOMATIC TRANSMISSION fluid replacement 145
    Elements of the electric control system 145
    Power switch AUTOMATIC TRANSMISSION " HOLD " 145
    Switch ban start 146
    AUTOMATIC TRANSMISSION fluid temperature sensor 147
    The output shaft speed sensor gear 147
    Vehicle speed sensor 147
    Solenoid valves 148
    Additional resistance to 148
    The HOLD indicator " " 148
    The AUTOMATIC TRANSMISSION and engine control unit 149
    Block valves 151
    Fluid cooler 153
    Torque converter drive plate 154
    Gear 154
    156 selector
    Gear box 156
    AUTOMATIC TRANSMISSION (RC4A-EL-RC4AX and EL) 162
    Diagnosis of 162
    Fault codes 162
    Deleting diagnostic code 162
    The mechanical systems of CPR 163
    Test completely inhibited vehicle (Stall test) 163
    Check-in time enable the transfer of 164
    Check the pressure in the main highway 164
    Road test 165
    Check the AUTOMATIC TRANSMISSION fluid level 167
    Replacement of fluid AUTOMATIC TRANSMISSION 167
    Elements of the electric control system 167
    Power switch AUTOMATIC TRANSMISSION " HOLD " 167
    Switch ban start 168
    AUTOMATIC TRANSMISSION fluid temperature sensor 170
    Speed sensor input shaft of gear box 170
    Vehicle speed sensor 170
    AUTOMATIC TRANSMISSION fluid pressure sensor 170
    Solenoid valves 171
    The HOLD indicator " 172 "
    172 AUTOMATIC TRANSMISSION control unit
    Valve 176
    Fluid cooler 177
    Torque converter drive plate 177
    Gear 178
    179 selector
    Gear box 180
    PTO gear 183
    Check the level and change oil in transfer case 183
    Check viscosity also 183 clutch
    Replacement seals 183
    Removal and installation of 183
    Cardan shaft 186
    Front driveshaft 186
    Rear driveshaft 188
    Suspension 190
    Preliminary checks 190
    Inspection and alignment of the front wheels 190
    Check and adjust the angles of rotation of wheels 190
    Verification of collapse of the wheels and the longitudinal inclination of the axis of rotation of 191
    Adjusting the collapse of the wheels and the longitudinal inclination of the axis of rotation of 191
    Check and adjust toe 191
    Front suspension 192
    Front wheel hub 192
    195 drive shafts
    The intermediate drive shaft 195
    Drive shafts 197
    Rack front suspension 200
    Lower arm front suspension 202
    Sway bar front suspension 204
    Front suspension beam 204
    Front axle reduction gear 205
    Check the level and change oil 205
    Replacement seals gear 205
    Removing and replacing front axle reduction gear 206
    Disassembly and Assembly of gear 207
    Rear suspension 209
    Rear axle semiaxis 209
    Gearbox rear axle 210
    Checking and changing the oil in the gearbox rear-axle 210
    Replacement seals gear 210
    Removing and replacing the rear axle reduction gear 210
    Assembly and disassembly of gearbox 210
    Shock absorber and spring rear suspension 211
    Sway Bar rear suspension 212
    Wishbone rear suspension 212
    STEERING 213
    Check the level of fluid power steering 213
    Bleeding power steering system-213
    Confirm that there are no leaks fluid 213
    Checking the working fluid pressure 213
    Test drive 214
    Steering column 214
    Steering gear 216
    Power steering pump 217
    BRAKE SYSTEM 220
    Checking the brake fluid level 220
    Bleeding the brake system 220
    Check the vacuum hose 220
    Brake pedal 220
    Brake master cylinder 221
    Vacuum brake booster 223
    Vacuum pump (model WL-T engine) 224
    Pressure regulator 224
    Front brake mechanisms 225
    Rear brake mechanisms 227
    Parking brake 229
    Antilock braking system (ABS) 231
    Description of the diagnostic system 231
    General checks 231
    Fault codes 231
    Reset fault codes 231
    The ABS control unit 233
    Verification of components and wiring ABS 233
    Pressure modulator 235
    System relay ABS 236
    Sensors speed front wheel 237
    Speed sensor rear wheel 238
    Deceleration sensor (model 4WD) 238
    5-239
    Front bumper 239
    Rear bumper 239
    Vent Grill 239
    Hood 239
    240 front fender
    The front door of 240
    Sliding door 242
    Tailgate 244
    Hatch fuel filler 245
    Rear view side mirror 245
    Windshield 245
    Side window 247
    Rear window side 247
    The rear window of 247
    Luke 248
    Tent 250
    252 blinds
    Instrument panel 253
    Interior cabin 255
    Finishing the roof 258
    258 floor finish
    Seat belts 259
    260 seats
    Air conditioning, HEATING and ventilation of 265
    Safety measures when working with refrigerant 265
    Vacuumization of the charging and verification system of 265
    Installing the pressure gauge block 265
    Charging system of 265
    Reheat 266
    Checking of the refrigerant amount 266
    Check the pressure of the refrigerant 266
    Determination of the efficiency of the refrigerant circulation system 266
    Cooling line 267
    Ducting 268
    Front fan unit heater 269
    Block heater 270
    Air conditioner unit 272
    The rear fan Assembly otolitelya 274
    Rear AC/heater unit 274
    Compressor 275
    Air conditioner capacitor 277
    Receiver 277
    Electromagnetic compressor clutch 277
    Pressure switch 278
    Air conditioner relay 278
    Front heater fan relay 278
    Rear heater fan relay 278
    Front heater fan motor 279
    Rear heater fan motor 279
    Front heater fan resistor 279
    Rear heater fan resistor 279
    Main switch rear air conditioner 280
    Switch the air conditioner on a temperature of 280
    Relay mode MAX " HI " (front air conditioning) 280
    Relay mode MAX " HI " (rear air conditioning) 281
    Fan speed control circuit of front heater 281
    Diagram for fan speed control rear heater 281
    Actuator switch air intake 281
    Wheel changes the direction of the air flow of 282
    Mixing drive air flows 282
    Rear-wheel drive changes the direction of the air flow of 282
    Rear-wheel drive mixing air streams 283
    Sunlight sensor 283
    Air temperature sensor in the cabin (front) 283
    Air temperature sensor (rear) 284
    Outside air temperature sensor 284
    284 coolant temperature sensor
    Air temperature sensor for the evaporator 285
    Control Panel, air conditioning and heater 285
    Control Panel rear air conditioning and heater 292
    Diagnosis conditioning system 293
    PASSIVE SAFETY SYSTEM (SRS) 298
    Precautions for maintenance and repair works of 298
    Airbag-299
    Passive safety system control unit 299
    300 passive safety system diagnostics
    Fault codes 300
    Check control unit connector, passive safety system 300
    Check control unit circuit with passive safety system 300
    Check the driver's air bag 300
    BODY ELECTRICAL 302
    Fuses 302
    Ignition switch 302
    External lighting system 303
    Combined switch 304
    Alarm switch 307
    308 fog lights switch
    Relay-interrupter 308
    Headlight relay and relay dimensions (models with airbags) 308
    Fog lamp relay 309
    Reversing light switch 309
    Internal lighting system 309
    Wiper and washer 312
    Combination unit 316
    Power Windows 320
    Central locking 321
    Electric drive hatch 326
    The adjustment system of exterior mirrors 328
    Rear window heater 329
    Electric roof 330
    Electric blinds 332
    Audio system 334
    ELECTRICAL CIRCUIT 337
    Refer to the electrical diagrams used 337
    Location of 337
    Location of wires 337
    Color codes of wires 337
    Electrical circuit (model output with 1995) 338
    Electrical circuit (model output from Jan. 1999 (Supplement)) 400
    Electrical circuit (model output with 09.1999 (Supplement)) 414
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