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Guidelines for repair and maintenance of the Fiat Ducato, Peugeot J5, Citroën C25 (1982-2005).

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    Guidelines for repair and maintenance of the Fiat Ducato, Peugeot J5, Citroën C25 (1982-2005).    

    Fiat Ducato, Peugeot J5, Citroën C25 1982-2005-repair, maintenance and operation of the vehicle.
    These minibuses for the transport of small consignments of goods since the release in 1981/1982, were made with different types of engines. This instruction manual covers in one book the following engines:
    Gasoline engines: 1796 cm3 1971 CC, 78 and 86 HP
    Diesel engines:
    2499 cm3, diesel and turbo diesel engines
    1905 CM3, diesel engine

    All gasoline engines are related and are described together. Diesel engines differ from each other significantly. Much in common among themselves only have both engines with the largest displacement. Engine with a displacement of 1.9 l is installed on Peugeot and Citroen, and cannot be replaced by a sparkignition engine with 1930 CC, so he mounted those series and which are not addressed in this publication. In addition were not described in the early release of diesel and turbo-diesel engines, gear-driven timing.
    For maximum visibility of the present instruction manual partitioning is made for petrol engines. Description of diesel is provided in individual sections.
    With all the differences of different manufacturers and models description is not limited to a particular brand, and is neutral regardless of the model. It should not be forgotten that within each series models can be differences, but when repairs do not matter.


    The cargo and passenger car jointly designed by automotive companies Fiat, Peugeot and Citroen (PSA group). Therefore, the model FIAT DUCATO, PEUGEOT CITROEN C25 G5 and in many ways are the same.
    These minibuses since release in 1981/1982, were made with different types of engines. Besides the engine, the models differ in the size of the payload: the designation "Q10" corresponds to 1000 kg payload (the maximum authorized mass of 2.7 tons); "Q14"-1400 kg payload (maximum authorized weight of 3.1 tons); "Q18" (DUCATO Maxi)-1800 kg payload (permissible maximum mass 3.5 t).
    The company listed above apply their own diesel engines and gasoline are similar.
    On all models are single-row 4-cylinder liquid-cooled engines.
    The engine is located at the front of the engine compartment across a direction of movement, leading the front wheels.
    The cylinder block is made of cast iron, and block-head aluminum alloy. Working surfaces of cylinders in all engines (except petrol XN and HMM until 1994, release and diesel FIAT 2.5 l capacity) are an integral part of the cylinder.
    Hemispherical shaped combustion chamber, valve seats are always hot landing. Cars with petrol engines 1.8 and 2 l. prior to 1994, release a carburetor type "Solex".
    Fuel fuel pump diaphragm is served. Dry-type air filter with replaceable paper filter element.
    On some models (with engine 2 l.) is used with fuel injection system.
    Ignition system: the gasoline models until 1986. the release is a classic ignition system with circuit breaker, centrifugal ignition advance mechanical regulator and vacuum regulation.
    After 1986. is contactless ignition system with electromagnetic pulse shaping circuitry.
    Avtombili with diesel engines are mostly equipped with a high pressure fuel pump Bosch VE; fuel is injected through the Vortex Chamber (except Fiat Ducato with a volume of 2 l, which uses direct injection).
    All cars clutch: dry, single plate with mechanical drive.
    Clutch release mechanism with push the diaphragm and thrust bearing.
    Transmission: in the models with capacity 1000 kg is used 4-speed gearbox, and the models 1400 kg-5-speed.
    In addition to four-wheel-drive vehicles is absolutely excellent transmission, with rear power take-off shaft to drive the rear wheels.
    The gearbox is located across the axis of the car and attached to the engine.
    A Borg-Warner Synchronizers with iron rings.
    Transmission: transmission of motion to the front wheels are two drive shafts of the same length with the joints of equal angular velocity (CV JOINTS).
    Front suspension independent, like McPherson, with built-in shock absorbers located inside the helical springs.
    Rear suspension with continuous tubular straight beam connected with a body double longitudinal springs and telescopic shock absorbers.
    Steering: at all contained in this edition of the cars is steering with finger joints with furring steering mechanism.
    Approximately January 1989, on some cars the power steering.
    Braking system with hydraulic drive, with the vacuum brake consists of two independent units with a braking limiter. Front and rear disc brakes, rear-drum.
    Power-operated parking brake on the rear wheels.


    1 General information • 3
    2. gasoline engines 4
    3. engine lubrication System 19
    4. an engine cooling system 20
    5. the power of the engine with a carburetor System 22
    6. ignition system 23
    7. Grip 25
    8. gear box 26
    9. the front drive shafts 27
    10. Steering 29
    11. front axle and suspension front wheel 31
    12. rear axle and suspension rear wheels 34
    13. ttfylj brake system
    14. electrical equipment 42
    15. diesel engines-removal and installation of 46
    16. diesel engine with a displacement of D9B 1.9 l 48
    17. the lubrication system is a diesel engine D9B 58
    18. cooling system: diesel engine D9B 59
    19. the device of diesel injection engine D9B 61
    20. diesel engine with a displacement of 2.5 liters-U25/661 and U25/673 of ... 65
    21. the lubrication system is a diesel engine/661 and U25 U25/673 75
    22. cooling system-U25/661 diesel engine and U25/673 76
    23. the device of diesel injection Engines-U25/661 and U25/673 77
    Table sizes and regulations 81
    Tightening torque of 88
    Wiring diagram 89

    Pages: 119
    Size: 13.43 Mb

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  2. 2 user(s) said thank you:
    arkaizt (13.02.2014), xite (22.05.2015)

  3. # 2
    Newbie texnobyd on the way to best
    Thank you very much for the help

    gintarasmy likes this.

  4. The user said thank you:

  5. # 3
    Users Country Flag edwinnishi on the way to best
    Quote A message from the texnobyd View post
    Thank you very much for the help
    TKS, served here in Brazil, varginha!!

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    Users Country Flag gerdanorbi on the way to best
    koszi staff

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    tratilka (24.04.2014)


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